Read, understand, and obey all instructions and safety precautions in this manual to prevent the risk of personal injury or property damage. Club Car recommends owners that rent or loan vehicles make sure operators read this manual before vehicle operation.
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The survey is available in many different languages. Scan the Quick Response (QR) code or type the web address http://bit.ly/1w9uFMh to complete the survey. VILLAGER 2+2 LSV ELECTRIC Page ii Operators Manual TPCC01VS00EN017 (Edition A)
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The VIN certification label is located below the seat on the driver-side. LIABILITY AND VEHICLE DESIGN CHANGES Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
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This manual contains proprietary information that is protected by copyright. All rights are reserved. Express written consent of Club Car, LLC is necessary to photocopy, replicate, or translate this manual. The information contained in this publication is subject to change without notice.
Turn Signal Lever ..........................32 Windshield Wiper Switch ........................32 SECTION 4 – BATTERY CHARGER ......................33 Introduction ............................34 Specifications............................35 Manufacturer Information ......................35 Dimension And Weight ........................35 Operational Temperature....................... 35 VILLAGER 2+2 LSV ELECTRIC Page v Operators Manual TPCC01VS00EN017 (Edition A)
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SECTION 7 – VEHICLE MAINTENANCE .....................57 Disable The Vehicle ..........................59 Vehicle Cleaning........................... 59 Cleaning The Windshield ........................ 59 Cleaning The Vehicle Exterior ......................59 Cleaning The Vehicle Interior......................59 Maintenance Schedule ........................59 VILLAGER 2+2 LSV ELECTRIC Page vi Operators Manual TPCC01VS00EN017 (Edition A)
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Warranty Timeframe ........................80 Exclusions ............................81 Voiding Of Warranty ........................82 Sole Remedy........................... 82 Disclaimer............................82 No Consequential Damages ......................82 How To Make A Warranty Claim ..................... 82 VILLAGER 2+2 LSV ELECTRIC Page vii Operators Manual TPCC01VS00EN017 (Edition A)
A DANGER identifies a hazardous situation which will result in DANGER death or serious injury. A WARNING identifies a hazardous situation which could result WARNING in death or serious injury. VILLAGER 2+2 LSV ELECTRIC Page 10 Operators Manual TPCC01VS00EN017 (Edition A)
A NOTICE identifies a hazardous situation which could result in property damage. SAFETY COMMITTEE If the vehicle is rented or part of a fleet, Club Car recommends setting up a safety committee. The primary concern of the safety committee is safe vehicle operation. Safety committee objectives include: •...
Use a soft moist cloth to clean the decals. Do not use solvents, gasoline, or other chemicals to clean the decals. VILLAGER 2+2 LSV ELECTRIC Page 12 Operators Manual...
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California Environmental Protection Agency • May not be equipped with such safety features as bumpers, a padded www.DriveClean.ca.gov for more information. AIR RESOURCES BOARD dashboard, visors, or a tamper-resistant odometer. 103537001 103593401 VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 13 TPCC01VS00EN017 (Edition A)
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This vehicle conforms to California regulations applicable to pat ent s pendi ng. YYYY Model Yar new ZEV passenger cars. Test Group: YIRC00000002 1012647 9. Patent Decal 10. Vehicle Emissions Control Information Decal VILLAGER 2+2 LSV ELECTRIC Page 14 Operators Manual TPCC01VS00EN017 (Edition A)
PERFORMANCE WILL DECREASE. USE THE BRAKE PEDAL TO CONTROL THE VEHICLE SPEED. Regenerative braking helps maintain the downhill speed of the vehicle in relation to the accelerator pedal position. VILLAGER 2+2 LSV ELECTRIC Page 15 Operators Manual TPCC01VS00EN017 (Edition A)
FAILURE TO USE THE SEAT BELT CORRECTLY CAN CAUSE DANGER PERSONAL INJURY OR DEATH. MAKE SURE THAT THE TAB AND BUCKLE ARE LOCKED. MAKE SURE THAT THE BELT IS NOT TWISTED. VILLAGER 2+2 LSV ELECTRIC Page 16 Operators Manual TPCC01VS00EN017 (Edition A)
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Repair or replace a seat belt that does not operate correctly or is not in good condition immediately. Have your seat belts inspected by a dealer/distributor after any accident. A damaged seat belt may not give as much protection in a subsequent accident. Seat Belt Inspection: VILLAGER 2+2 LSV ELECTRIC Page 17 Operators Manual TPCC01VS00EN017 (Edition A)
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• Injured Persons - Consult your doctor for specific recommendations. • Seat Belt Extenders - Club Car does not recommend the use of seat belt extenders. LATCH A SEAT BELT...
CORROSION. CLEAN CORROSION FROM THE BATTERY TERMINALS. BATTERY INTERNATIONAL SAFETY SYMBOLS Understand and obey the international safety symbols on the vehicle battery before you use, repair, or service the vehicle. VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 19 TPCC01VS00EN017 (Edition A)
(WEEE) symbol printed on them must be collected and recycled separately from other waste. Do not discard lead-acid batteries as municipal waste. Speak with your dealer or distributor on how to correctly recycle lead-acid batteries. VILLAGER 2+2 LSV ELECTRIC Page 20 Operators Manual...
Indicators, Gauges, And Displays Battery Safety Information INDICATORS, GAUGES, AND DISPLAYS VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 21 TPCC01VS00EN017 (Edition A)
• The battery state of charge (SOC) is less than 20%. Charge the batteries as quickly as possible. • The batteries start to charge. Note: The multi-purpose buzzer will operate three times. VILLAGER 2+2 LSV ELECTRIC Page 22 Operators Manual TPCC01VS00EN017 (Edition A)
Forward / Reverse / Neutral control (FNR) is set to R. If there is dirt or moisture on the rear view camera lens, clean it with a soft moist cloth. VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 23 TPCC01VS00EN017 (Edition A)
Push and hold the adjust button for three seconds. VEHICLE SPEED CHANGE THE SPEED RANGE Park the vehicle. Turn the key switch to ON. Go to the main screen. VILLAGER 2+2 LSV ELECTRIC Page 24 Operators Manual TPCC01VS00EN017 (Edition A)
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Push and hold the Select button for 3 seconds. RESET THE MAX SPEED Park the vehicle. Turn the key switch to ON. Push the Select button twice. Push and hold the Select button for three seconds. VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 25 TPCC01VS00EN017 (Edition A)
9. Forward / Neutral / Reverse Control (FNR) 10. Run/Tow Switch 11. Windshield Wiper Switch ACCELERATOR PEDAL The accelerator pedal is used to increase and maintain the speed of the vehicle. VILLAGER 2+2 LSV ELECTRIC Page 28 Operators Manual TPCC01VS00EN017 (Edition A)
HAZARD LIGHT SWITCH The hazard light switch controls the operation of POSITION FUNCTION the hazard lights. Move the turn signal switch up or down to turn off the hazard lights. VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 29 TPCC01VS00EN017 (Edition A)
The key switch controls the motor and electrical system. A key is used to select the key switch position. The key can only be inserted or removed when the key switch set to OFF. VILLAGER 2+2 LSV ELECTRIC Page 30 Operators Manual...
Wait 10 seconds before vehicle operation when the switch is set from TOW to RUN. Do not quickly operate the switch from RUN to TOW and back to RUN. Wait 10 seconds to set the switch to RUN. VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 31...
ON to turn on the windshield wipers. Set the windshield wiper switch to OFF to turn off the windshield wipers. Note: The windshield wiper operates independently of the key switch position. VILLAGER 2+2 LSV ELECTRIC Page 32 Operators Manual TPCC01VS00EN017 (Edition A)
• Decrease utility surcharges and optimize the use of AC line with a Power Factor of more than 0.99. RELIABLE • Increased reliability through convection cooling and the elimination for a cooling fan. VILLAGER 2+2 LSV ELECTRIC Page 34 Operators Manual TPCC01VS00EN017 (Edition A)
9.5 A at 120 VAC nominal 5.0 A at 230 VAC nominal Frequency 45 to 65 Hz DC OUTPUT 48 VDC minimum Voltage 68 VDC maximum 18 A minimum Current 1 A maximum VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 35 TPCC01VS00EN017 (Edition A)
• The extension cord must accept a three-prong plug. • The extension cord must be as short as possible and not exceed 12 ft (3.7 m). VILLAGER 2+2 LSV ELECTRIC Page 36 Operators Manual TPCC01VS00EN017 (Edition A)
(Flash On And Off) seconds if no battery is connected. Green Charging is complete. Charger in maintenance (Constant) Mode. Green Absorption phase complete. In finish phase. (Flash On And Off) VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 37 TPCC01VS00EN017 (Edition A)
24 cells. Replace batteries as necessary. Low Voltage Sensed Do a voltage check on each individual vehicle battery. Replace batteries as necessary. Reset charger by removing electrical power for a minimum 15 seconds. VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 39 TPCC01VS00EN017 (Edition A)
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Reset charger by removing electrical power for a minimum 15 seconds. Reset charger by removing electrical power for a minimum 15 seconds. Charger internal fault Return charger to an approved service center if fault persists. VILLAGER 2+2 LSV ELECTRIC Page 40 Operators Manual TPCC01VS00EN017 (Edition A)
ELECTRIC MOTOR Motor Type 48V DC motor Motor Horsepower 5.0 hp (3.7 kW) BATTERIES Battery Type 8V high capacity deep cycle flooded lead acid Battery Quantity VILLAGER 2+2 LSV ELECTRIC Page 42 Operators Manual TPCC01VS00EN017 (Edition A)
Maximum Towing Weight Not Applicable Trailer Tongue Weight Not Applicable Gross Trailer Weight 800 lb (363 kg) Vehicle Rated Capacity Unknown At Time Of Print Vehicle Combination Rated Capacity VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 43 TPCC01VS00EN017 (Edition A)
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Maximum Towing The maximum towing weight is the maximum weight the vehicle can tow with Weight a Club Car approved tow kit. Trailer Tongue The trailer tongue weight is the maximum permitted weight applied by the Weight trailer tongue onto the trailer hitch.
Vehicle Operation Vehicle Weights And Load Capacities VEHICLE OPERATION VILLAGER 2+2 LSV ELECTRIC Page 45 Operators Manual TPCC01VS00EN017 (Edition A)
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INCORRECT OPERATION OF THE VEHICLE CAN CAUSE DECREASED VEHICLE PERFORMANCE, SERIOUS PERSONAL INJURY, OR DEATH. FAILURE TO CORRECTLY MAINTAIN THE VEHICLE CAN CAUSE DECREASED VEHICLE PERFORMANCE, SERIOUS PERSONAL INJURY, OR DEATH. VILLAGER 2+2 LSV ELECTRIC Page 46 Operators Manual TPCC01VS00EN017 (Edition A)
If the vehicle is removed from operation, speak with your dealer or distributor for maintenance and repairs. VILLAGER 2+2 LSV ELECTRIC Page 47 Operators Manual TPCC01VS00EN017 (Edition A)
• Make sure that the batteries are fully charged. • Examine the battery acid level. Add deionized or distilled water as necessary. • Replace missing, worn, or damaged items. VILLAGER 2+2 LSV ELECTRIC Page 48 Operators Manual TPCC01VS00EN017 (Edition A)
Set the Forward / Neutral / Reverse control (FNR) to R. Make sure that the multi-purpose buzzer operates. Release the brake pedal. Slowly push the accelerator pedal. Make sure the vehicle moves in reverse. Slowly push the brake pedal. Stop the vehicle. VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 49 TPCC01VS00EN017 (Edition A)
• Controls MOTOR START Before motor start: • Read and obey all safety decals and information located on the vehicle. • Understand how to operate the vehicle correctly and safely. VILLAGER 2+2 LSV ELECTRIC Page 50 Operators Manual TPCC01VS00EN017 (Edition A)
• Make sure that the front wheels are turned in the direction of travel. • Make sure that there are no obstructions are in the vehicles path. • The key switch is set to ON. VILLAGER 2+2 LSV ELECTRIC Page 51 Operators Manual...
Engage the park brake to lock the wheels. Set the Forward / Neutral / Reverse control (FNR) to N. Turn the key to OFF. Remove the key. Keep the key in a safe area. VILLAGER 2+2 LSV ELECTRIC Page 52 Operators Manual TPCC01VS00EN017 (Edition A)
SIDE HILL SLOPE TO PREVENT ROLL-OVER, PROPERTY DAMAGE, AND PERSONAL WARNING INJURY, OPERATE THE VEHICLE SLOWLY ON A SLOPE. VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 53 TPCC01VS00EN017 (Edition A)
• Drive in a straight line on the slope. • Prevent driving at an offset angle. An offset angle will cause the vehicle to lean sharply to one side. VILLAGER 2+2 LSV ELECTRIC Page 54 Operators Manual TPCC01VS00EN017 (Edition A)
• Tail lights • Reflectors Precautions if driving at night is unavoidable: • Always have headlights on. • Always examine the terrain for obstacles before driving in a new area. VILLAGER 2+2 LSV ELECTRIC Page 55 Operators Manual TPCC01VS00EN017 (Edition A)
Precautions when driving through water is unavoidable: • Decrease the vehicle speed. • Use extreme caution. • Do not drive through water that is more than 3 inches (7.62 cm) high. VILLAGER 2+2 LSV ELECTRIC Page 56 Operators Manual TPCC01VS00EN017 (Edition A)
Vehicle Maintenance Driving Conditions VEHICLE MAINTENANCE VILLAGER 2+2 LSV ELECTRIC Page 57 Operators Manual TPCC01VS00EN017 (Edition A)
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DAMAGE, PERSONAL INJURY, OR DEATH. WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN CAUTION YOU DO THE SERVICING OF THE VEHICLE. WEAR A FULL FACE SHIELD AND RUBBER GLOVES WHEN NEAR BATTERIES. VILLAGER 2+2 LSV ELECTRIC Page 58 Operators Manual TPCC01VS00EN017 (Edition A)
A preventive maintenance program with regular maintenance can prevent excessive vehicle downtime and repair costs. Use these items to keep the vehicle in proper working condition. • Daily Pre-Operation Safety Checklist VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 59 TPCC01VS00EN017 (Edition A)
Clean the battery compartment. Make sure the battery cables are tight. Make sure the battery hold-downs are tight. Do an inspection of the deionizer. Quarterly Do an inspection of the SPWS. VILLAGER 2+2 LSV ELECTRIC Page 60 Operators Manual TPCC01VS00EN017 (Edition A)
CARGO FROM THE CARGO BED BEFORE THE VEHICLE IS LIFTED. Before the vehicle is lifted: • Disable the vehicle. • Use a jack and jack stands rated for the vehicle. To lift the front of the vehicle: VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 61 TPCC01VS00EN017 (Edition A)
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CARGO FROM THE CARGO BED BEFORE THE VEHICLE IS LIFTED. Before the vehicle is lifted: • Disable the vehicle. • Use a jack and jack stands rated for the vehicle. To lift the rear of the vehicle: VILLAGER 2+2 LSV ELECTRIC Page 62 Operators Manual TPCC01VS00EN017 (Edition A)
Lower the vehicle onto the jack stands. LOWER THE VEHICLE LOWER THE FRONT OF THE VEHICLE Before the front of the vehicle is lowered: • Use a jack rated for the vehicle. VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 63 TPCC01VS00EN017 (Edition A)
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Remove the jack stands. Lower the vehicle. LOWER THE REAR OF THE VEHICLE Before the rear of the vehicle is lowered: • Use a jack rated for the vehicle. VILLAGER 2+2 LSV ELECTRIC Page 64 Operators Manual TPCC01VS00EN017 (Edition A)
Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lug nut torque. Install the valve stem cap. WHEEL ASSEMBLY WHEEL ASSEMBLY REMOVAL Before the wheel assembly is removed: VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 65 TPCC01VS00EN017 (Edition A)
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Tighten the lug nuts to the recommended torque specification. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lugnut torque. Install the wheel cover. VILLAGER 2+2 LSV ELECTRIC Page 66 Operators Manual TPCC01VS00EN017 (Edition A)
LOOSE CORD CONNECTIONS CAN CAUSE A FIRE. MAKE SURE WARNING THAT ALL CORD CONNECTIONS AT THE RECEPTACLE ARE CLEAN AND TIGHT. Turn the key to OFF. Turn off all accessories. VILLAGER 2+2 LSV ELECTRIC Page 68 Operators Manual TPCC01VS00EN017 (Edition A)
AND SERIOUS PERSONAL INJURY. SET THE RUN/TOW SWITCH TO TOW BEFORE THE BATTERIES ARE DISCONNECTED OR CONNECTED. Set the Run/Tow switch to TOW. Disconnect the negative (-) cable (1). VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 69 TPCC01VS00EN017 (Edition A)
Connect the negative (-) cable (1). Tighten the hardware to 110 lb·in (12.4 N·m). Apply battery terminal protector spray to the battery terminals. Set the Run/Tow switch to RUN. VILLAGER 2+2 LSV ELECTRIC Page 70 Operators Manual TPCC01VS00EN017 (Edition A)
THE TOWED VEHICLE OR TRAILER. DO NOT TOW A CLUB CAR VEHICLE BEHIND A PASSENGER VEHICLE OR TRUCK ON A PUBLIC ROAD. ONLY TOW A CLUB CAR VEHICLE ON AN APPROVED TRAILER. USE EXTREME CAUTION WHEN TOWING. DO NOT MAKE SHARP CAUTION TURNS WITH A TRAILER.
Make sure that the trailer is correctly configured to remove the vehicle from the trailer safely. Remove all materials used to secure the vehicle to the trailer. Examine the vehicle for loose parts. Tighten as necessary. Install the windshield. VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 73 TPCC01VS00EN017 (Edition A)
Tighten all battery cable connections to 110 lb·in (12.4 N·m). Keep the vehicle in a cool and dry area to keep battery self-discharge to a minimum. Adjust pressure in each tire to recommended tire pressure. Clean the vehicle. VILLAGER 2+2 LSV ELECTRIC Page 76 Operators Manual TPCC01VS00EN017 (Edition A)
Adjust the pressure in each tire to the recommended tire pressure. Have a trained technician lubricate the vehicle. Do a daily pre-operation safety checklist. Do a vehicle performance inspection. VILLAGER 2+2 LSV ELECTRIC Page 77 Operators Manual TPCC01VS00EN017 (Edition A)
Club Car will provide only the replacement parts or components. If the warranty registration form is not completed and returned to Club Car at the time of the original retail sale, the Purchaser must provide proof of date of purchase with any warranty claim.
Limited Warranty EXCLUSIONS Excluded from any Club Car warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance adjustments, unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment including Club Car approved or non- approved GPS systems, non-approved alteration, and acts of God.
The warranty is likewise void if the vehicle shows indications that reasonable or necessary maintenance as outlined in the owner’s manual and maintenance and service manual was not performed at the time and in the manner specified in such manuals.
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Warranties Limited Warranty E-mail cci_warrantyadministration@clubcar.com Postal Service Club Car, LLC Attention: Warranty Services 4125 Washington Rd. Evans, Georgia 30809 Unites States Of America VILLAGER 2+2 LSV ELECTRIC Operators Manual Page 83 TPCC01VS00EN017 (Edition A)
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Publication Part Number TPCC01VS00EN017 Edition Code Club Car, LLC www.clubcar.com Phone 1 706 258 2225 P.O. Box 204658 1 800 ClubCar Augusta, GA 30917-4658 1 706 863 5858...