Club Car Gasoline Service Manual page 266

15
G
10
TYPICAL 2
PLACES
Installing The Muffler
NOTE
• ANYTIME THE MUFFLER IS REMOVED FROM THE VEHICLE, REPLACE THE MUFFLER CLAMP,
ITEM 6, FIGURE 15-1 (CLUB CAR PART NO. 1017689) WITH A NEW ONE.
1. Use the muffler clamp (6) to attach the muffler bracket (Item 2) to the muffler as shown (Figure 15-1).
Leave the muffler clamp loose enough to allow the muffler to move as the mounting hardware is tight-
ened. If installing a new muffler, use the old one as a positioning guide for the clamp and bracket.
2. Place a new gasket (12) on the exhaust manifold mounting flange as shown.
3. Position the muffler and bracket assembly and install the bolts (5), lock washers (4), and flat washers
(3). Thread the bolts in only enough to support the muffler and bracket assembly. Do not tighten them.
4. Install the hex nuts (10) and lock washers (11). Tighten the nuts fingertight.
5. Install the hex head cap screw (7), lock washer (8), and flat washer (9). Tighten the cap screw finger-
tight.
Page 15-2
yy yy
12
11
6
7
8
9
1
FIGURE 15-1
2
5
4
3
TYPICAL 2
PLACES