Kemppi AX MIG Welder Operating Manual page 152

43 Overcurrent in
wire feeder
motor
44 Wire speed
measurement is
missing
50 Welding pro-
gram error
51 Rear drive roll
slipping
53 Collision detec-
ted
Wire feeder hard-
56
ware fault
57 Low shielding
gas flow
Operation not
61
allowed
62 Power source
not found
64 Robot control
device lost
65 Subfeeder not
allowed
81 Welding pro-
gram data miss-
ing
103 Empty memory
channel
RCM hardware
130
fault
Fieldbus ini-
131
tialization failed
Robot not
132
responding
133 Stop switch
pressed
134 Gate door open
238 Power source
serial number is
missing
244 Internal memory
failure
250 Internal memory
failure
© Kemppi
There may be too much pressure in the
wire feed rolls or dirt in the wire line.
Faulty sensor or wiring in wire feeder.
Required welding program is not
installed.
Wire feeder's rear drive roll is slipping.
Welding torch has collided with an
object.
There is an internal hardware fault in
wire feeder.
Shielding gas flow is below the warning
level or missing.
Subfeeder is connected, but it has not
been selected in the system settings.
No power source is connected to the
wire feeder, or connection is faulty.
Wire feeder lost connection to the robot
control device.
Use of subfeeder is not allowed with
selected welding process.
Welding program data has been lost.
Robot tried to start welding using a
nonexistent memory channel.
There is an internal hardware failure
within the RCM.
RCM failed to initialize the fieldbus mod-
ule. Either the module is unsupported or
it is faulty.
There is a communication problem
between robot and the RCM.
Welding system has been stopped
because the stop switch is pressed.
Gate door has been opened.
Communication to serial number card
failed.
Initialization failed (%sub:%device).
Memory communication failed.
Adjust the feed roll pressure. Clean the wire line. Change
worn parts in the welding gun.
Restart the welding system. If problem persists, contact
Kemppi service.
Contact Kemppi service for installing welding programs.
Adjust the feed roll pressure. Clean the wire lines.
Move the welding torch away from the collision and
check the torch for any damage.
Check wire feeder connections and restart the welding
system. If problem persists, contact Kemppi service.
Check and adjust the shielding gas flow.
Go to the system settings menu on the control panel and
select your subfeeder model and type.
Check the control cable and its connectors.
Check the robot control device and interconnection
cables. If problem persists, contact Kemppi service.
Remove the subfeeder or change the welding process.
Restart the power source. If problem persists, contact
Kemppi service.
Check the memory channel selected by the robot.
Check any external I/O connections, optional add-on
cards and add-on card power supplies, if applicable. If
problem persists, contact Kemppi service.
Remove the fieldbus module and check if it is supported
by the RCM.
Check fieldbus cabling, connectors and the fieldbus mod-
ule.
Release the stop switch.
Close the gate door.
Restart welding system. If problem persists, contact
Kemppi service.
Restart welding system. If problem persists, contact
Kemppi service.
Restart welding system. If problem persists, contact
Kemppi service.
152
AX MIG Welder
Operating manual - EN
1921900 / 2318