Kemppi AX MIG Welder Manuals

Manuals and User Guides for Kemppi AX MIG Welder. We have 1 Kemppi AX MIG Welder manual available for free PDF download: Operating Manual

Kemppi AX MIG Welder Operating Manual (176 pages)

Brand: Kemppi | Category: Welding System | Size: 16 MB

Table of Contents
2
General
5
Equipment Description
7
X5 Power Source 400 and
9
R500 Wire Feeders
11
Wire Feed Mechanism
13
Wire Feeder Peripheral Connector
14
Wire Feeder Control Cable Connector
14
AX MIG Welder Interconnection Cable
16
RCM (Robot Connectivity Module)
18
Cooling Unit (Optional)
20
Installation
21
Installing Power Source Mains Plug
22
Connecting to AX Manager User Interface
23
Installing Equipment on Stand (Optional)
24
Installing Cooling Unit (Optional)
25
Installing RCM on Power Source (Optional)
28
Mounting Wire Feeder on Robot Arm
30
Removing and Attaching RCM Top Cover
31
Routing Cables into RCM
33
Connecting PE (Protective Earth) Wire (Optional)
35
Installing Fieldbus Module (Optional)
36
Removing Fieldbus Module
38
Installing Add-On Cards (Optional)
40
Add-On Card Combinations for External Device Control
40
Add-On Card Combinations for Digital Robot Control
44
Connecting Touch Sensor Fast Output (Optional)
45
Connecting Backup Power Supply (Optional)
46
Connecting Door Switch (Optional)
47
Connecting Stop Switch (Optional)
48
Connecting Cables to Wire Feeder
49
Connecting Cables to Power Source and RCM
51
Installing Wire Guide Tubes
52
Removing Wire Guide Tubes
55
Installing Feed Rolls
57
Removing Feed Rolls
59
Mounting Welding Gun
61
Installing Wire
62
Installing Gas Bottle
66
How to Get Welding Programs
68
Fieldbus Control Tables
69
AX MIG 1: AX MIG Welder Default Fieldbus Control Table
70
KEMPPI 1: Kemparc Pulse Compatibility Fieldbus Control Table
75
KEMPPI 4: A7 MIG Welder Compatibility Fieldbus Control Table
77
KEMPPI 6: A7 MIG Welder Weldeye Compatibility Fieldbus Control Table
80
Control Information
84
Status Information
85
Timing Diagrams
88
Welding Start and Stop Timing
88
Memory Channel Change Timing
89
Wire Inch Timing
89
Touch Sensor Timing
90
Stop Switch Response Timing
91
Operation
92
Preparing Welding System for Use
93
Filling Cooler and Circulating Coolant
93
Calibrating Welding Cable
94
Using AX Manager
96
Home
98
Memory Channels
100
Users
102
Weld Assist
102
Welding Parameters
106
Wps
112
Info View
118
Tools
119
Robot Status
119
Network Settings
121
Device Settings
123
Robot Settings
125
Fieldbus Settings
127
Logbook
131
Weld History
132
Applying Welding Programs
133
Weld Data
135
Additional Guidance to Functions and Features
137
1-Mig
137
Wisefusion Feature
137
Wisepenetration+ Feature
137
Wisesteel Feature
138
Pulse Welding
138
Wiseroot+ Process
139
Wisethin+ Process
139
MAX Cool Process
140
MAX Position Process
140
MAX Speed Process
141
Digital Welding Procedure Specification (Dwps)
141
Weldeye Arcvision
141
Through Arc Seam Tracking (TAST)
142
USB Backup and Restore
143
USB Update
143
Maintenance
145
Daily Maintenance
146
Periodic Maintenance
147
Service Workshops
148
Troubleshooting
149
Error Codes
150
Installing and Cleaning Power Source Air Filter (Optional)
154
Disposal
156
Technical Data
157
X5 Power Sources
158
R500 Wire Feeders
167
Rcms
168
Cooling Unit
169
Add-On Cards
170
AX MIG Welder Ordering Info
171
Wire Feeder Consumables
172
Touch Sensing Voltage Levels
175
Appendix: System Integration Checklist
176

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Kemppi AX MIG Welder Operating Manual (176 pages)

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