Kemppi A5 MIG Rail System 2500 Operating Manual
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Kemppi A5 MIG Rail System 2500 Operating Manual

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A5 MIG Rail System
2500

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Summary of Contents for Kemppi A5 MIG Rail System 2500

  • Page 1 A5 MIG Rail System 2500...

  • Page 2: Table Of Contents

    ............Kemppi Wise application software .

  • Page 3: Introduction

    INTRODUCTION 1.1 General Important notes Congratulations on choosing A5 MIG Rail System 2500 welding equipment. Used correctly, Kemppi products can Items in the manual that require particular attention in significantly increase the productivity of your welding and order to minimise damage and harm are indicated with provide years of economical service.

  • Page 4: About The Product

    1.2 About the product 1.3 Compatibility A5 MIG Rail System 2500 is a complete set of welding A5 MIG Rail System 2500 is compatible with the following mechanization equipment designed especially for welding equipment: horizontal and vertical joints and for all position welding.

  • Page 5: Installation

    Attach welding gun to the carriage gun holder. the carriage front panel. Connect transformer to the carriage. With Kemppi mechanization welding gun, the control Start welding by pressing the gun trigger. cable is integrated into the gun cable. The trigger mode must be set to 2T.

  • Page 6: Installing The Rail

    • Quick clamping mechanism. For safety reasons, use 8 magnets per 2.5 m of aluminum rail. One magnetic attachment kit contains 8 magnets that serve a rail of 2.5 meters. 200 m Released Clamped © Kemppi Oy 2021 A5 MIG Rail System...

  • Page 7: Mounting The Carriage On The Rail

    This also enables the adjustment of carriage functions and welding parameters at the remote control device. Kemppi offers three welding gun models designed especially for mechanized welding: PMT MN32C (Multi Neck model) Multiple neck designs. Slightly bent neck available for mechanized welding.

  • Page 8: Operation

    Select the program to store the settings: Weaving speed (45 mm/s) settings Use + and – buttons to browse programs. Weaving width (6 mm) Select the program to use: P1…P5. Press MENU to continue. Press MENU to continue. © Kemppi Oy 2021 A5 MIG Rail System...
  • Page 9 5–150 cm/min. Set the weaving width within the range 0–30 mm Set the weaving speed within the range Press MENU button to continue. Press MENU to continue. 10–50 mm/s. Press MENU to continue. © Kemppi Oy 2021 A5 MIG Rail System...
  • Page 10 Determine the pattern used in weaving. Use + and – buttons to select any of the three patterns: Travels constantly while weaving (triangular). Travels when weaving, stands during delay. Travels during delay, stands when weaving (square). Press MENU to continue. © Kemppi Oy 2021 A5 MIG Rail System...

  • Page 11: Setup Menu A

    If limits have not been set in the power source, the carriage requires a finer scale. Different applications may benefit from different scaling. © Kemppi Oy 2021 A5 MIG Rail System...
  • Page 12 With this parameter you can fine-tune the signal zero level for setting the voltage value. • Use + and – buttons to change the value. In normal use, you never need to change the value of this parameter. © Kemppi Oy 2021 A5 MIG Rail System...

  • Page 13: Remote Control Unit

    CH first press: Start test run (arc off ) with programmed speed and weaving. CH second press during welding/running: Carriage speed increases (up), or decreases (down). CH long press: High-speed transportation (arc off ). © Kemppi Oy 2021 A5 MIG Rail System...

  • Page 14: Fine-Adjustment Of Gun Position

    3.5 Kemppi Wise application software When the welding gun is fixed in position and connected, When using Kemppi FastMig welding equipment, you adjust its position vertically by turning the wheel on the can further optimize the quality and productivity of your vertical slide clockwise (up) or counterclockwise (down).

  • Page 15: Ordering Information

    NARROW GAP CONTACT TIP 1.2 M6 W008124 NARROW GAP CONTACT TIP 1.0 M6 W008333 SUPERSNAKE GT 02SWC 15M 61541501 SUPERSNAKE GT 02SWC 25M 61542501C1 SUPERSNAKE GT 02SWC-70 20M 61542001 SUPERSNAKE GT 02SC 15 M 61531501 © Kemppi Oy 2021 A5 MIG Rail System...

  • Page 16: Troubleshooting

    • Check correct selection on the control panel. situations that may present during normal environmental • Check power supply – phase down? use when using the A5 MIG Rail System 2500. Arc is not ignited or welding • Check gun logic. 2T should be selected.

  • Page 17: Maintenance

    The owner of the equipment is obliged to deliver a decommissioned unit to a • Check that all parts slide smoothly. Add grease or clean spatters if necessary. regional collection centre, as per the instructions of local authorities or a Kemppi • Check the gun’s condition.

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