Kemppi A7 450 Manuals

Manuals and User Guides for Kemppi A7 450. We have 1 Kemppi A7 450 manual available for free PDF download: Integration Manual

Kemppi A7 450 Integration Manual

Kemppi A7 450 Integration Manual (60 pages)

Brand: Kemppi | Category: Welding System | Size: 5 MB

Table of Contents

Table of Contents
2
1 Introduction

4
2 Integration Step by Step

4
3 Hardware Installation

5
- Procedures before Use
  5
- System Overview
  5
- Power Source
  7
- Cooling Unit
  7
- Wire Feeder
  7
- Welding Torch
  9
- Collision Sensor
  10
- Interconnection Cable Set
  11
  - The Arc Measurement Cable
    11
  - Wire Feeder Control Cable
    12
  - Welding Cable
    12
  - Shielding Gas Hose
    12
  - Cooling Hoses
    12
- Fieldbus Communication
  13
- Ethernet (Web User Interface Server)
  14
- Emergency Input Functions
  14
- Touch Sensor Status Fast Output
  15
- Dual Wire Feeder Support
  16
  - Installation
    17
  - Connect the Second Wire Feeder
    19
- Powering up
  19
4 Accessing the Web User Interface

20
- Configuring the Network Settings
  20
- Opening the Web User Interface
  21
5 System Configuration

22
- Welding System, Sensors and Devices
  22
  - General Settings
    22
  - Wire Feed Settings
    22
  - Gas Sensor Settings
    23
  - General Robot Settings
    24
  - Touch Sensor Settings
    24
  - Collision Sensor Settings
    24
  - Emergency Stop Settings
    24
  - Watchdog Settings
    25
  - Welding System Time
    25
- Digital Robot Interface
  26
  - Fieldbus Settings
    26
  - Selecting the Proper I/O Table
    26
  - Setting up Scaling Values
    27
- Users
  29
- Memory Channels
  30
- System Backup
  30
- I/O Tables
  31
  - KEMPPI1: Kemparc Pulse Default Table
    31
  - KEMPPI2: Kemparc Pulse Customized Table
    31
  - KEMPPI3: Kemparc Pulse Customized Table
    32
  - KEMPPI4: A7 MIG Welder Default Table
    33
  - KEMPPI5: A7 MIG Welder Table for Pulse Process Control
    34
  - CUST1: Customer-Specific Table
    35
  - CUST2: Customer-Specific Table
    35
  - CUST3: Customer-Specific Table
    36
  - CUST4: Customer-Specific Table
    36
  - CUST5: Customer-Specific Table
    37
  - Wirefeedspeed
    39
  - Voltage
    39
  - Finetuning
    40
  - Dynamics
    40
  - Memorychannel
    40
  - Pulsecurrent
    41
  - Pulsebasecurrent
    41
  - Pulsefrequency
    41
  - Pulselength
    41
  - Weldingallowed
    41
  - Simulationmode
    41
  - Startwelding
    42
  - Wireinch
    42
  - Wireretract
    42
  - Gasblow
    42
  - Airblow
    42
  - Touchsensortoolsel
    42
  - Touchsensoron
    42
  - Onlinecontrol
    42
  - Watchdog
    43
  - Errorreset
    43
  - Weldingcurrent
    47
  - Weldingvoltage
    47
  - Weldingwirefeedspeed
    47
  - Motorcurrent
    47
  - Gasflowrate
    47
  - Errornumber
    47
6 Digital Robot Interface

48
- Weldingprocess
  48
- Ready
  48
- Powersourceready
  48
- Coolingunitok
  48
- Programsaved
  48
- Robothascontrol
  48
- Cycleon
  48
- Arcon
  49
- Gasflowok
  49
- Maincurrenton
  49
- Currentok
  49
- Motorcurrentok
  49
- Wfspeedok
  49
- Touchsensed
  49
- Error
  49
- Collisiondetected
  49
- Toleranceerror
  50
- Wirestuck
  50
- Gatedooropen
  50
- Panellocked
  50
- Localremote
  50
- Automanual
  50
- 43 6.3 Timing Diagrams
  51
  - Welding Startup Timing
    51
  - Welding Stop Timing
    53
  - Memory Channel Change Timing
    55
  - Online Control Timing
    56
  - Wire Inch and Retract Timing
    57
  - Touch Sensor Timing
    58
  - Emergency Stop Response Timing
    59

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