Kemppi A7 TIG Orbital System 300 Manuals

Manuals and User Guides for Kemppi A7 TIG Orbital System 300. We have 2 Kemppi A7 TIG Orbital System 300 manuals available for free PDF download: Operating Manual, Operating Instructions Manual

Kemppi A7 TIG Orbital System 300 Operating Manual

Kemppi A7 TIG Orbital System 300 Operating Manual (61 pages)

Brand: Kemppi | Category: Welding System | Size: 4 MB

Table of Contents

Table of Contents
2
1 Introduction

4
- General
  4
- About the Product
  5
- Weld Head
  6
  - General Specifications
    6
- Controller Unit
  7
  - Remote Control
    7
- Compatibility
  8
2 Installation

9
- Controller Connections
  9
- Water Cooler
  10
  - Filling Water Cooler with Coolant
    10
  - Operating the Water Flow
    10
- Weld Head Set-Up
  11
  - Assemblies
    11
- Installing Guide Ring on Tube
  13
- Mounting the Weld Head
  14
- Wire Spool
  15
- Electrode
  16
- Torch Centering
  17
- Mechanical Adjustments
  17
3 Operation

18
- Welding Settings
  18
- Preparing the Work Piece
  21
- Controller Unit Menus
  23
  - Main Menu
    23
  - Maintenance Menu
    25
  - Options Menu
    27
  - Compatible Weld Head Models
    28
  - Calibrate Head
    28
  - 300-Head Guide Ring Speed Factors
    29
  - Advanced Help
    30
  - Autotack
    30
  - Autoprogram
    31
- Alphanumeric Labelling
  33
- Manual Programming
  33
- Prepurge - Upslope
  37
- Programmed Oscillation Width (Without Striking an Arc)
  37
- Editing a Weld Program
  38
- Completing the Programming
  39
- Updating Software
  39
- Welding
  39
- Travel Speed Correction
  39
- Shielding Gas
  40
  - Purging the Pipe ID with Inert Gas
    41
4 Additional Details

42
- Controller Technical Data
  42
- Weld Head Technical Data
  42
- Ordering Information
  43
5 Troubleshooting

46
6 Maintenance

55
7 Disposal

60

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Kemppi A7 TIG Orbital System 300 Operating Instructions Manual

Kemppi A7 TIG Orbital System 300 Operating Instructions Manual (48 pages)

Brand: Kemppi | Category: Welding System | Size: 3 MB

Table of Contents

Table of Contents
2
1 Introduction

4
- General
  4
- About the Product
  5
- Weld Head
  6
- Controller Unit
  9
  - Front Panel
    9
  - Gas Flow
    9
  - Water Cooler
    9
- Compatibility
  9
2 Installation

10
3 Operation

12
- Rotor Gear
  12
- Tungsten Electrode
  12
  - Diameter and Length
    12
  - Holder
    13
  - Geometry Guidelines
    13
- Electrode Sharpeners
  14
- Filling Water Cooler with Coolant
  14
- Preparing for Welding
  15
  - Preparing the Workpiece
    15
  - Shielding and Backing Gas
    16
- Instructions for Welding
  16
- Weld Head Control Panel
  17
- Controller Unit Control Panel
  17
  - Start-Up
    18
  - Main Screen/Menu
    18
  - Using Auto Program
    20
  - Override Limit Function
    21
  - Program Information
    21
  - Alphanumeric Labeling
    23
  - Manual Programming
    23
  - Pulsing Levels
    24
  - RPM Step
    24
  - Pre-Purge - Upslope Screen
    25
  - Pass Level Screens
    25
  - Other Screens
    27
  - Override Limit Function
    27
  - Maintenance Menu
    28
  - Options Menu
    28
  - Copying/Transferring Files to Memory Stick
    30
  - Deleting Welds
    30
  - Printing Welds
    31
  - Tungsten Electrode Length Calculator
    32
  - Advanced Help
    32
  - Autotack
    32
4 Additional Details

33
- Technical Data
  33
5 Ordering Information

33
- Collets
  38
- Tungsten Electrode Material
  41
6 Troubleshooting

42
- Operation Problems
  42
- Tungsten Electrode Rotation Not Concentric to Tube O.D
  42
7 Maintenance

44
- Periodic Maintenance
  44
  - Factory and Field Calibration
    44
- Weld Head Maintenance
  44
  - Calibrating the Weld Head
    44
  - Cleaning the Weld Head
    45
  - Internal Arcing
    45
- Printer Operation and Maintenance
  46
  - Installing Paper in the Printer
    46
  - Cleaning the Printer
    46
- Updating Software
  46
- Service Workshop Maintenance
  46
8 Disposal

47

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