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Welding System
MASTERTIG AC/DC 2000
Kemppi MASTERTIG AC/DC 2000 Manuals
Manuals and User Guides for Kemppi MASTERTIG AC/DC 2000. We have
2
Kemppi MASTERTIG AC/DC 2000 manuals available for free PDF download: Service Manual, Operation Instructions Manual
Kemppi MASTERTIG AC/DC 2000 Service Manual (84 pages)
Brand:
Kemppi
| Category:
Welding System
| Size: 3.64 MB
Table of Contents
Service Manual
1
Technical Data
4
Technical Data
5
Switches and Connectors
6
Switches and Connectors
8
Function Panels
9
Jumper Functions
10
Jumper Functions
11
Error Codes
12
Operation Principle
14
Filter Cards
15
Filter Cards
16
Filter Card Layout
17
Main Circuit Cards
18
Main Circuit Cards
19
Main Circuit Cards Layout
20
Secondary Circuit Components
21
Secondary Circuit Components
22
Diode Card Layout
23
Filter Card Z004 Layout
24
Control Card A005 Layout
25
Control Card A001 Connectors
26
Control Card A002 Layout
29
Control Card A003 Layout
31
Control Card A004 Layout
32
Structure
33
Structure
35
Troubleshooting
36
Troubleshooting
37
Measurings from Control Card A002 Connector X8
46
Measurings from Control Card A002 Connector X9
48
Measurings from Control Card A002 Connector X10
50
Measurings from Control Card A002 Connector X10
52
Measurings from Control Card A002 Connector X20
53
Measurings from Control Card A003 Connector X3
54
Measurings from Control Card A003 Connector X8
56
Mastertig 2000 AC/DC Inverter Controls
57
Mastertig 2500 AC/DC Inverter Controls
70
Mastertig 3500 AC/DC Inverter Controls
77
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Kemppi MASTERTIG AC/DC 2000 Operation Instructions Manual (31 pages)
Brand:
Kemppi
| Category:
Welding System
| Size: 1.07 MB
Table of Contents
Table of Contents
2
1 Preface
3
Introduction
3
Product Introduction
3
Operation Safety
4
2 Installation
5
Cabling the Machine
5
Siting the Machine
7
Start of Installation
7
Connecting the Machine to the Mains Supply
8
Cable for MMA Welding and Return Current Cable
9
The Welding Torch
9
Electrodes to be Welded
9
TIG DC Welding
9
Sharpening of the Electrode
9
TIG AC Welding
10
Balance
10
Shield Gas
11
Installing Gas Bottle
11
3 Operating Panels
12
Numerical Displays and Signal Lights of the Panel
14
Use of the Remote Control
14
MMA Welding
14
Selection of Type of Current
14
Broken Arc Method
14
Control of MMA Welding Dynamics (Only with Minilog and Pulse Panels)
15
TIG Welding
15
Selection of TIG Welding and Type of Current
15
Spark Ignition
15
Contact Ignition
15
Use and Selection of Operation of the Torch Switch
16
Adjustment of the Down-Slope Time of the Welding Current
17
Adjustment of the Up-Slope Time of the Welding Current
17
Adjustment of the Pre-Gas and Post-Gas Times
17
Adjustment of the Form of the Arc, BALANCE
17
Frequency Adjustment of TIG AC Welding (Only with Minilog and Pulse Panel)
18
Minilog Operation (Only with Minilog and Pulse Panel)
18
Pulse Welding (Only with the Pulse Panel)
19
Control of the Start Current (Only with the Pulse Panel)
19
Fusion Spot Welding (Only with a Pulse Panel)
19
Memory Functions (Only with the Pulse Panel)
20
Calling the Values from the Memory
20
Saving a Welding Situation (Parameters) in the Memory
20
Code Locking
20
Installing the Code Locking
21
Turning the Machine on When the Code Locking Is on
21
Removal of Code Locking
21
Changing the Code
21
4 Cooling Unit (Only Mastertig Ac/DC 2500W, -3500W)
22
5 Internal Protections of the Machine
22
Overheating Protection
22
Over-Voltage Protection of the Mains Supply Voltage
22
The Wrong Voltage Selection
22
Protection of a Water-Cooled Torch
22
6 Accessories
23
Remote Control Units
23
Connecting the Foot Pedal Unit
23
Calibration of the Machine for the Foot Pedal Unit
23
Wheel Barrows and Transport Chassises
23
7 Extra Functions
24
8 Maintenance
25
The Welding Torch
25
The Welding End
25
The Torch Cable
25
Cables
25
The Power Source
26
Regular Maintenance
26
9 Operation Disturbances
26
10 Ordering Numbers
26
Welding Cables
27
11 Technical Data
28
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