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Manuals
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Kemppi Manuals
Welding System
A7 350
Integration manual
Kemppi A7 350 Integration Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Introduction
2 Integration Step by Step
3 Hardware Installation
Procedures before Use
System Overview
Power Source
Cooling Unit
Wire Feeder
Welding Torch
Mounting
Push-Pull Torches
Wire Inch Button
Torch-Cleaning with Compressed Air
Touch-Sensing with the Gas Nozzle
Collision Sensor
Interconnection Cable Set
The Arc Measurement Cable
Wire Feeder Control Cable
Welding Cable
Shielding Gas Hose
Cooling Hoses
Fieldbus Communication
Ethernet (Web User Interface Server)
Emergency Input Functions
Touch Sensor Status Fast Output
Dual Wire Feeder Support
Installation
Connect the Second Wire Feeder
Powering up
4 Accessing the Web User Interface
Configuring the Network Settings
Opening the Web User Interface
5 System Configuration
Welding System, Sensors and Devices
General Settings
Wire Feed Settings
Gas Sensor Settings
General Robot Settings
Touch Sensor Settings
Collision Sensor Settings
Emergency Stop Settings
Watchdog Settings
Welding System Time
Digital Robot Interface
Fieldbus Settings
Selecting the Proper I/O Table
Setting up Scaling Values
Users
Memory Channels
System Backup
I/O Tables
KEMPPI1: Kemparc Pulse Default Table
KEMPPI2: Kemparc Pulse Customized Table
KEMPPI3: Kemparc Pulse Customized Table
KEMPPI4: A7 MIG Welder Default Table
KEMPPI5: A7 MIG Welder Table for Pulse Process Control
CUST1: Customer-Specific Table
CUST2: Customer-Specific Table
CUST3: Customer-Specific Table
CUST4: Customer-Specific Table
CUST5: Customer-Specific Table
Wirefeedspeed
Voltage
Finetuning
Dynamics
Memorychannel
Pulsecurrent
Pulsebasecurrent
Pulsefrequency
Pulselength
Weldingallowed
Simulationmode
Startwelding
Wireinch
Wireretract
Gasblow
Airblow
Touchsensortoolsel
Touchsensoron
Onlinecontrol
Watchdog
Errorreset
Weldingcurrent
Weldingvoltage
Weldingwirefeedspeed
Motorcurrent
Gasflowrate
Errornumber
6 Digital Robot Interface
Weldingprocess
Ready
Powersourceready
Coolingunitok
Programsaved
Robothascontrol
Cycleon
Arcon
Gasflowok
Maincurrenton
Currentok
Motorcurrentok
Wfspeedok
Touchsensed
Error
Collisiondetected
Toleranceerror
Wirestuck
Gatedooropen
Panellocked
Localremote
Automanual
43 6.3 Timing Diagrams
Welding Startup Timing
Welding Stop Timing
Memory Channel Change Timing
Online Control Timing
Wire Inch and Retract Timing
Touch Sensor Timing
Emergency Stop Response Timing
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Quick Links
1
Ethernet (Web User Interface Server)
2
I/O Tables
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A7 MIG Welder
A7 MIG Welder
350, 450
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A7 450
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