Error Codes - Kemppi AX MIG Welder Operating Manual

Varying welding performance
High spatter volume
Welding system and AX Manager:
Problem
The welding system does not work and AX Manager cannot
be accessed

4.4.1 Error codes

In error situations, the web UI displays the number and title of the error.
Error
Code Title
1 Power source
not calibrated
Too low mains
2
voltage
© Kemppi
Possible cause
Power source calibration has been lost.
Voltage in mains network is too low.
Check that the wire feed mechanism is adjusted properly.
Blow compressed air through the wire liner to check that it is
not blocked.
Check that the wire liner is correct for the selected wire size and
type.
Check the welding gun contact tip's size, type and wear.
Check that the welding gun is not overheating.
Check that the earth return clamp is properly attached to a
clean surface of the workpiece.
Check the welding parameter values and welding procedure.
Check the gas type and flow.
Check the polarity of the gun/electrode.
Check that the filler wire is correct for the current application.
Recommended actions
Perform a forced factory reset (all devices in the welding system
are reset to factory settings) with the S1 button in the RCM main
board. (For RCM parts, refer to "RCM (Robot Connectivity Mod-
ule)" on page 18).
1. Press and hold down the S1 button and turn the welding sys-
tem on.
2. Still holding down the S1 button, wait until the indicator LEDs
H1, H4 and H11 near the S1 button are all on continuously (i.e.,
not blinking).
3. Release the S1 button.
4. Wait until the indicator LEDs start to blink slowly at the same
time (blinking frequency about 1 Hz).
5. Press and hold the button S1 down until the indicator LEDs
start to blink fast (blinking frequency about 5 Hz). Note: If the
button is not pressed within 5 seconds after the LEDs start blink-
ing for the first time, the RCM will cancel the operation and con-
tinue normal startup.
6. Release the S1 button.
RCM has now started factory reset. When the factory reset is
complete, RCM will reboot automatically, after which it will con-
tinue normal operation.
Proposed action
Restart the power source. If problem persists, contact
Kemppi service.
Restart the power source. If problem persists, contact
Kemppi service.
150
AX MIG Welder
Operating manual - EN
1921900 / 2318