Pvt Assembly - Polaris General 2020 Service Manual

PVT ASSEMBLY

1. Inspect inner clutch cover. Replace if cracked or
damaged.
2. Inspect the seal on the transmission input shaft.
Replace if damaged.
3. Inspect inner clutch cover seal
Replace if cracked, torn or damaged.
4. Apply silicone around all seven screw holes on the
inner clutch cover.
IMPORTANT
DO NOT apply silicone on drive and driven shaft
inner cover donuts.
5. Install and properly align the inner clutch cover. Be
sure the fuel line, vent line and battery cables are
properly routed through the guard plate
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
6. Install the protective cover and the fasteners that
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(engine side).
7. Install the four inner clutch cover bolts and washers
8. Install the three inner clutch cover bolts and washers
9. Clean the splines inside the driven clutch and on the
10. Apply a light film of grease to the splines on the shaft.
11. Install the driven clutch, washer and retaining bolt.
w
.
12. Clean the end of the taper on the crankshaft and the
13. Install the drive clutch onto the engine.
secure the cover to the top of the inner PVT cover.
that retain the cover to the transmission. Torque bolts
to specification.
that retain the cover to the engine. Torque bolts to
specification.
TORQUE
Inner Clutch Cover Bolts:
10 lb-ft (14 Nm)
transmission input shaft.
Torque to specification.
TORQUE
Driven Clutch Retaining Bolt:
43 lb-ft (61 Nm)
tapered bore inside the drive clutch.
PVT SYSTEM
6
6.9