Honda CBR600F4i Series Service Manual page 46

2. FRAME/BODY PANELS/EXHAUST SYSTEM
BODY PANEL LOCATIONS
2-0
UPPER COWL
2-7
SERVICE INFORMATION
2-1
FRONT FENDER
2-12
TROUBLESHOOTING 2-1
REAR FENDER
2-13
SEAT
2-2
SEAT RAIL
2-16
PILLION SEAT / REAR COWL 2-2
MUFFLER/ EXHAUST PIPE 2- 19
LOWER COWL
2-4
SERVICE INFORMATION
GENERAL
• Work in a well venti lated area. Smoking or all owin g flames or sparks in the work orca or where gasol ine is stored can
cause a fire or explosio n.
This section covers removal and installation of t he body panels and exhaust system.
Serious burns may result if the exhaust system is not allowed to cool before compo nents are removed or serviced.
A lways rep lace the exhaust pipe gaskets after remov ing Lhe exhaust pipe from the engine.
When installing the exhaust system, loosely inst/'111 all of the exhaust pipe fasteners. Always tighten the exhaus t clarnps
first. then tighten the mounting fasteners. If you tighten t he mounting fasteners first, the exhaust pipe mi'ly not seat
prup1nly.
A lways inspect the exh<'!ust system for leaks after installation.
TORQUE VALUES
Upper cowl-t o-lower cowl screw
Inner half cowl-to-lower cowl screw
Windscreen sett ing screw
SP.11!
ra il upper mounti ng bo lt/nut
Scot roi l lower mounting bolt/nut
Exhaust pipe joint flan!,le nut
Muffler band f lange bolt
Passenger footpeg f lange bolt
TROUBLESHOOTING
Exces~ive exhaust noise
Broken cxhoust system
• Exhaust gas leak
Poor performance
Deformed exhaust system
Exhaust gas leak
Clogged muffler
2
N·m (0.15 kgf·m, 1.1 !hf.ft )
2 N•m (0.15 kgf•m, 1.1 lbf-ftl
1 N•m (0.05 k!,lf•m, 0.4 lbf•ft)
49 N•m (5.0 kgf•m, 36 lbf•ft)
49 N·m (5.0 kgf-rn , 36 lbMt)
12 N•m ( 1.2 kgf•m, 9 lbf•ft)
23 N·m (2.3 kgf•m, 17 lbf•ft)
26 N•m (2.7 kgf•m, 20 lht-tt)
2-1