Troubleshooting - Honda CBR600F4i Series Service Manual

TORQUE VALUES
Front m11ster cylinder reservoir cap screw
Brake lever p ivot bolt
Brake lever pivot nut
Front brake light switch screw
Front master cylinder mounting bolt
Front brake cal iper assembly torx bolt
Front brake caliper mounting flange bo lt
Re11r m 11ster cylinder joint nut
Rear master cylinder mounting bolt
Rear brake reservuir rnuu11Liny bo lt/nut
Rear brake ca liper bracket halt
Rear brake caliper pin bolt
Pad pi n
Pad pin plug
Brake hose oil bolt
Brake caliper bleeder valve
TOOL
Snap ring pliers
TROUBLESHOOTING
Brake lever/pedal soft or spongy
Air in hytl,aulic system
Leaking hydr111Jlic system
Conwminoted brake pad/disc
Worn caliper piston seal
Worn master cylinder piston
Cllf)S
Worn brake pad/disc
Contaminated caliper
Rear t:aliµe, not sliding properly
Low brake f luid level
Clogged fluid passage
Warped/ deformed brake tlisc
Sticking/worn caliper piston
Sticking/\/vorn master cylinder piston
Contam inated master cylinder
Bent brake lever/ pedal
Brake lever /pedal hard
Cluyged/, estricted brake system
Sticking/\/vorn caliper piston
Rear caliper not sliding properly
Clogged/restricted fluid passage
Worn cal iper pist on se11I
Sticking/worn master cylinder piston
Bent b rake lever/µetlol
HYDRAULIC BRAKE
2 N·m (0.2 kgf•m, 1.4 lhMt)
1 N •m (0.1 kgf•m, 0.7 lbf-ftl
6 N •m (0.6 kgf•m , 4.3 lbf-ftl
1 N •m (0.1 kgf•m, 0.7 !bf.ft)
12 N· m C1.2 kgf•m, 9 lbt-ft)
23 N•m (2.3 kgf•m, 17 !bf.ft)
30 N•m (3 1 kgf•m, 22 !bf.ft)
18 N•m (1.8 kgf•m, 13 lbf-ftJ
9 N•m (O.~ kgf•m, 6.5 lbMt)
12 N•m (1.2 kgf•m, 9 lbf-fl)
23 N•m (2.3 kgf·m, 17 lbfoft)
27 N•m (2.8 kgf•m, 20 lbf-ftl
18 N•m (1.8 kgf•m, 13 lbfoft)
3 N•m (0.3 kgf•m, 2.2 lbf.ft)
34 N·m (3. 5 kgf·m, 25 lbf·ft)
6 N•m (0.6 kgf•m, 4.3 lbf •ft)
Apply a locking agent to the threads.
ALOC bo ll.
Apply
a
locking agent to the threads.
07914-SA50001
Brake drags
Contami nated brake pad/disc
Misaligned wheel
Clogged/restricted brake hose joint
Warped/deformed brake d isc
Rea r caliper not slid ing properly
Clogged/restricted brake hydraulic system
Stit:kiny/worn ca liper piston
Clogged master cylinder rort
15-3