Honda CBR600F4i Series Service Manual page 321

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CRANKSHAFT
/
PISTON/CYLINDER
ln,!cll
wiU,
//,;,
10r9c
,0b facing
r/,,,,
righr 11nrl rh,;
chamfered sids
foc.ng
t'le
:;;eor.
PRIMARY DRIVE SUB-GEAR INSTALLA-
TION
Install the stopper pins and gP.;,r
springs
onto the pri-
mary drive
gear
as
shown.
Aµµly
molybdenum
oil solution
to the
sub-gear
sl
id-
ing surface
;rnrl
friction
spring
sliding
surface.
Temporari
ly install the sub-gear by
aligning
the punch
m
ark
with the
hole
in
the
primary drive
gear.
Install
the
friction
spring onto the sub-gear.
Install
the
sub-gear
onto the primary
drive
geor so
it
evenly
touches
the primary drive gear by prying
the
sub-gear
w.ilh a
5-rnm
pin
or screwdriver is
the
stop-
pers
on
the rP.vP.rse side of the sub-gear
push again
st
the geor
springs.
Install
a new snaµ
ring
into
the
ring
groove
i
n the
crankshaft securely with
the
end gap at A right Angle
to
the
crankshaft cut-outs.
Be
sure
to
align the
large
tab edge with
the
sub-gear groove as
shown.
STARTER CLUTCH NEEDLE BEARING
REPLACEMENT
lo
pro1ec, me
Remove the needle
bearing
with a commercia lly
crank,liel!
mai,,
avai lable universal bearing puller.
/outnai'
from rne
bearmg
puller
TOOL:
t.')c:::'W!>, i..'.UVi:1 {ht'
mamshah. journar
nrt1,0P.tly
Yr,,
I
(".;ff'!
vse worn rnain
1ourno1
becnngs
for
pr.-.•tectors
12-4
Universal bearing puller
07631-0010000
(equivalent
commer-
cia
lly
available in
U.S.A.)
_J
- ~
' \
1
~ -' > --- ./
SPRINGS
l~-
. :
_,,l
- - - -
_
1
~-=
i
==1lL
LARGE TAB
WORN MAIN
JOURNAL
BEARINGS

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Cbr600f4i 2001Cbr600f4i 2002Cbr600f4i 2003

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