Honda CBR600F4i Series Service Manual page 115

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FUEL
SYSTEM
(Programmed Fuel
Injection)
Do
not
apply
commercially
av11
il
ab le c11rh11rP.tnr cleaners to
the inside
uf
Lhe throttle bore, which
is coated
w
ith
molybde-
num.
Do not
snap the throttle vc1lw from
fully
open to
fully
close after the
throttle
cable has been remnved; it may cause
incor-
rect idle operatron.
Seal the cylinder head intake
port.
s w ith
tape
or a clean cloth
to
kP.e
p d irt and debris
from
!mtering
the
intake
ports
after
the
throttle
body
hc1s 1.,.,.,11
nmroved.
Do
not
apply exr.e/\/\ive
force to
the
fuel
pipe
on the th101tll!
IJody while
removing
or
installing
the
throttle
body.
Do
not damage tho
throttle
body.
It
may cause incorrer.t throttle
and
idle valve
sy11chronization.
Prevent dirt c111d debris from entering the throttle bore, fuel hose
and
return
hMe,
clean
them
using
comprl!ssed
c1ir.
The throttle
body is
factory
pre-set.
Do not dis.,ssemble
in
a
way other than shown
in
this manual.
Do not
loosen
or
tighten
the
white
parntec1
holt/\ and
sc
rews
of
the thrultle
body.
loosening or
tightening
them
can cause
th
,
0111
.. a11d idle
va
lve
synchronization
fa
ilure.
Do nnt push
the
fuel pump base
under
th!!
fuel
tank whe
n
the
fuel
tank is
stored.
Always
replace
the packing when the
fuel
pump is removed.
The programmed fuel injection
sy:aem
is equipped
with
the
Self-Di
agnostic
System
d!!st:ribed
on page 5-6.
If
the malfunc
tion
indicator
lamp
(Mil) 1Jli11ks,
follow
the Self-Diagnostic
Procedu res to remedy
the
problem.
When ch ecking
the
PGM-FI,
11lw11ys follow
the
steps in th1:1
troubleshootin
g
flow chart
(page 5-10).
The
PGM-FI system
is
provided with
fail
-safe functio
n
to
secu
re
a
minimum ru nning capability
even when there is trouble
in the system. Wh1!11
any abnormality
is
detected
by the
self-diagnosis f11nr.tion, running capability is secured by
making
use of the
numenr.11I
values
of
11
situation presat in
advance
in
the
simul
ated program mep. It m11st he
remembered, how-
ever, that when
any
abnormality
is
detected
in
fo11r injectors and/or the iynition
and
cam pulse
generator.
the fail safe funr.-
tion stops th1:1 en~ine to
avoid
eng ine
damage.
For
1-'GM-rl system
locat
ion.
see paye
5-4.
A faulty PGM
Fl
system
is
often re
l11tP.d
to poorly connected or co
rrod
ed
connectors.
Check
those
connP.ctions before pro-
ce1:1diny.
For fuel
reserve
sensor
insp ..
ction,
see
secti
on 19.
The vehicle speed sensor sP.ncls
dioital
pulse signa
ls
to the
ECM
(PGM
-FI
unitl for
computation.
ror
vehicle speed sensor
inspection,
see
sect
ion
19.
When disassembling
th!! programmed
fue
l
injection parts, note the lor.atinn
of
the
0-rings. Rep
lace
them
w
ith
new ones
upon
reassembly.
Before disconnecting
the
fuel
hoses,
releasP. the fuel pressure by
looseninA
the fuel hose banjo
bolt
at
the
fuel tank.
Always
replace the
sealing washers when the
fuel
hose banJo holt is removed or loos1:111ed.
Use
a
d1
g1t11l
IP.ster for
PGM-FI
system
i nspection.
SPECIFICATIONS
ITEM
Throttle
body
ident1 f1c11t ion
I
Except California type
number
Ca lifornia typ1:1
!-----------
---
Starter
valve
v11r.1111m
difference
Base
throttle
v11lve
for
synchroni2atio11
Idle speP.r!
Throttle grip free play
ln•ake
air
temperatuI!!
sensor
resistance
{at
20"C/68.Fl
SPECI FICATIONS
GO~OC
G090B
-
20 mm Hg
No.1
1,3
00
:t
100 rpm
-
-- -
2
-
6
I
11111
(1/16
- 1/4 in)
1-4kfl
.
-
.
---- --------
-
-
Engine coolant
te111pt1rature sensor
resistance {at
20'C/68'Fl
- - I - -
FL1el injector
,
1:1sist,rnce (at 20"C/68"F)
---
------
PA
IR
solenoid
vc1 lvt1 resistance (at
2o·c16B'F)
-----------~-
Cam pulse y1:1111:1rator peak voltage
lat
2o·c168"Fl
0.
Ignition
pulse generator
peak
voltage
{at
2o·c1ss·F)
o.
- -
---11----
- - - -
2.3 -
2.6 k.<1
1.1-12.30
20-
24
n
7
Vminimum
7 V minimum
Ma11ifuld absolute
pressure
at
idle
150 -250 mm
Hg
e---
-------------+-----------
Fu
tt
1
pressure at idle
343
kPa
(3.5
kgf/cm
2 ,
50
psi)
Fuel
pump
flow tat 12 VI
188
t:P1
2
(6.4
US
oz,
6 .6
Imp
oz)
minim
um/10 seconds
5-2

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