Honda CBR600F4i Series Service Manual page 414

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INSPECTION
Check the piston
boot,
primary
cup and secondary
cup
for fatigue
or
damage.
Check
the
moster
cyl inder and
piston
tor
Abnormal
scra lch!!s.
Me;isure the
master cyli
nder
I.
D.
SERVICE
LIMIT:
14.055 mm
(0.5533
in)
Measure
the
mast
er
c:yl inder piston
O.D.
SERVICE LIMIT: 13.945 mm
(0.5490
In)
ASSEMBLY
RESERVOIR JOINT
O-RING
H
YDRAU
LIC BRAKE
PUSH ROD
Q
,:::
=
~r-
DIAPHRAGM PLATE
0 ,
~
*
~~
. , .
- ; : : : - :
-
~l
DIAPHRAGM
i
/~~~1
~~
~1·~
~
--
J~
-~11>
~~
-
18
N•m
(1.8
kgf·m,
.?
~,'
',",
13
lbf •ft)
" - {
\
.,
I
,,_J
Keep 1he piston,
Coat
all
parts
w
ith
clean b
rake
flu
irl hefore
assemb
ly.
cups,
spring,
snao
SPRING
PRIMARY
CUP
,-ing and bt'tUl
o!:i o
ser; do
nor
subsu-
lvle
md,v,dual
J-l8![S.
When
insralling
the
cups.
d()
()()f
al/1-•w
1/Jt!
lips
io
t'.Jrn ms1do out.
Dip
the piston
in
brake
fl11 irl
.
Install
the spring onto the
p
ri
mary
cup.
Install
l11!! ~pring/primary cup and
mast
er
piston
assembly.
Apply sil icone grcose
to
the
pist
on contact area of the
push
rod.
·
~
MASTER
PISTON
PUSH ROD ASSEMBLY
15-17

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Cbr600f4i 2001Cbr600f4i 2002Cbr600f4i 2003

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