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Remove
the
dowel p ins and
co
untershaft
bearing
set
ring.
Disasst1r11ble
t
he
rnainshaft and countersha-ft.
Clean all
rlis11ssemhled
pa rts in
solvent
thoroughly.
Check the
mainshaft and counlt1rshaft 11t1edle
bear-
ings
fo
r
abnormal wear or damage.
Check
the
gear
shifter
groove for
obno
rmol
wcor
or
dam
age.
Check
the
gear do9s, do9 holes a11d
Leeth for
ab
nor-
mal
wea
r
or
la
ck of
lub ricat ion.
M
easure
the
I.D. of each
gear.
SERVICE LIMITS:
MS, MG:
28.04 mm
(1.104
i
n)
C2, C3, C4: 31.04
mm
(1.222
in)
Me11sure
the
O.D.
of each
geor
bushing.
SERVICE LIMITS:
MS,
M6:
27.94 mm
(1.100
in)
C2:
30.94 mm
(1.218
In)
C3, C4:
30.93
mm
(1.218
in}
Calculate the
gcor
to
bush
ing clearance.
MS, M6:
0.10
mm
(0.004
in)
C2:
0.10 mm
(0.00
4
inl
C3, C4: 0.11 mm
(0.004
in)
MP-11sure
the
O.D.
of
each
gear bushing.
MS: 25.016
mm
(0.9849
in}
C2: 28.021 mm 11 .1032
in)
Check the mainshafL
and cuunlershafl fur abnurrr,al
wear
or
damage.
CRANKCASE/
TRANSMISSION
11 -7
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