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HOW TO USE TH IS MANUAL
This
service
manual descri bes the service procedures for the
CBR
600F41
.
Follow
the
Maintenance Schedule
(Section
3) recommendations to ensure
that the vehicle is
in peak operating
condition
and the emission
levels
are
within the standards set by the U.S. Environmental Protection Agency,
California Air Resources Board and Transport
Canada
.
Performing the first scheduled maintenance
is very
important.
It compen-
sates for the
initial
wear
that
occurs during the break-in period.
Sections
1 and 3
apply
to the whole motorcycle. Section 2 illustrates proce-
dures
for removal/installation of
components
that may be required to per-
form
service
described in the following
sections.
Sections 4 through 19
describe parts of the motorcycle, grouped
according
to location.
Fincj the
section
you want on this page, then turn to the table of co ntents on
the first page
of
the
section.
Most sections
start
with an assembly or
system
illustration, service
info
rma-
tion and troubleshooting for
the section.
The subsequent pages give
detailed
procedures.
·
If
you are
not
familiar
with
this
motorcycle, read Technical Feature
in
Section
21.
If you do not know the
source
of the trouble, go to section 22
Troubleshooting.
Your
safety,
and the safety
of
others,
is very
important.
To help you make
informed
decisions we have provided safety messages and other
info r-
mation throughout
this
manual. Of
cou rse, it
is not practical
or
possible
to
warn
you about all the
hazards associated with servicing this vehicle.
You
must
use
your
own
good
judgement.
You will find
important
safety information
in
a variety of forms including:
•
Safety Labels
-
on
the
vehicle
• Safety Messages - preceded by a
safety alert symbol
6
and one of
three
signal
words, DANGER,
WARNING,
or
CAUTION.
These signa
l
words
mean:
lf?l•t·i~M=lil
You WILL be KILLW or
SERIOUSLY
HURT if
ll:_..;.l_l,i,l,.a,.1,1,,,i;._;.;;_,i;._
■
you
don't follow
Inst_
ructIons.
■"
..
""llj""'•"'•
You CAN be KILLED or SER IOUSLY HURT if
f!
JW(•H!~ll ►
1
[tll
you don't follow instructions.
.
F!ifM•Ht•la
You
CAN
be HURT
if you
don'
t follow
s;_..;. _
_._..,._.,;.w.1111 .
.,;,,1,,.,■ _
1nstruct1ons.
•
Instructions
-
how
to service this
vehicle
correctly and
safefy.
As you read this manual, you will find
information that
is preceded by a
I
NOTICE
I
symbol.
The purpose of t his message is to help prevent damage to
your
vehicle,
other·
property, or the environment.
z
<t
a:
1-
w
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a:
C
C
z
<t
w
z
CJ
z
w
...J
<t
(.)
a:
I-
(.)
w
...J
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CONTENTS
GENERAL INFORMATION
FRAME/BODY PANELS/EXHAUST
SYSTEM
·
MAINTENANCE
LUBRICATION SYSTEM
FUEL SYSTEM
(Programmed Fuel Injection)
COOLING SYSTEM
ENGINE REMOVAL/INSTALLATION
CYLINDER HEAD/VALVES
CLUTCH/GEARSHIFT LINKAGE
ALTERNATOR/STARTER CLUTCH
CRANKCASE/TRANSMISSION
CRANKSHAFT /PISTON/CYLINDER
FRONT WHEEL/SUSPENSION/
STEERING
REAR WHEEL/SUSPENSION
HYDRAULIC BRAKE
BATTERY/CHARGING SYSTEM
IGNITION SYSTEM
ELECTRIC ST ARTER
LIGHTS/METERS/SWITCHES
WIRING DIAGRAM
I
TECHNICAL FEATURE
·
1
TROUBLESHOOTING
I
INDEX
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