Suzuki Wagon R Manual page 3993

7A5-16 MANUAL TRANSAXLE (Z12XEP ENGINE MODEL)
6
5
7
1
1
1,(a)
(a)
(b)
2
4
3
(A)
2
(b)
1
(a)
3) Assemble 5th gear hub assembly (hub (3), sleeve (1), syn-
chronizer spring (7) and keys (4)) as shown in figure.
2. chamfer
5. Synchronizer ring
6. 5th gear
4) Install needle bearing, 5th gear and synchronizer ring onto
main shaft.
Drive 5th gear assembly onto main shaft facing chamfer of
sleeve to extension case cover side, using special tool and
hammer.
Special tool
(A): 09913-70123
5) Install snap rings (2) using snap ring plier and confirm that
snap ring is installed in groove securely.
CAUTION:
Do not reuse 5th gear selector fork bolts (1). Be sure to
use new adhesive pre-coated bolts. Otherwise, bolts may
loosen.
6) Install 5th gear selector fork and then tighten new bolts (1) to
specified torque.
Tightening torque
5th gear selector fork bolt (a): 22 N·m (2.2 kg-m, 16.0 lb-ft)
7) Install extension case cover (1) with new gasket and then
tighten bolts to specified torque.
Tightening torque
Extension case cover bolt (M8)
(a): 20 N·m (2.0 kg-m, 14.5 lb-ft)
Extension case cover bolt (M7)
(b): 15 N·m (1.5 kg-m, 11.0 lb-ft)