Suzuki Wagon R Manual page 3978

WARNING:
For vehicles equipped with a Supplemental Restraint (Air Bag) System:
• Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to "Air Bag System Components and Wiring Location View" under
"General Description" in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and "Ser-
vice Precautions" under "On-Vehicle Service" in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
• Technical service work must be started at least 90 seconds after the ignition switch is turned to the
"LOCK" position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
General Description ......................................7A5-2
Manual Transaxle Construction and
Servicing .....................................................7A5-2
Transaxle ....................................................7A5-3
Diagnosis .......................................................7A5-4
Manual Transaxle Symptom Diagnosis.......7A5-4
On-Vehicle Service........................................7A5-5
Manual Transaxle Oil Change.....................7A5-5
Differential Side Oil Seal Replacement .......7A5-6
Gear Shift Control Lever and Cable
Components ................................................7A5-7
Gear Shift Control Lever and Cable
Removal and Installation .............................7A5-8
Reverse Lamp Switch Removal and
Installation ...................................................7A5-9
Reverse Lamp Switch Inspection ................7A5-9
Transaxle Unit Dismounting and
Remounting ...............................................7A5-10
SECTION 7A5
MANUAL TRANSAXLE
(Z12XEP ENGINE MODEL)
CONTENTS
MANUAL TRANSAXLE (Z12XEP ENGINE MODEL) 7A5-1
Transaxle Unit Components ..................... 7A5-13
Selector Lever Assembly Removal and
Installation................................................. 7A5-14
5th Gears Removal and Installation.......... 7A5-14
Gear Selector, Cluster Gear and Main
Shaft Removal and Installation ................. 7A5-17
Cluster Gear & Main Shaft Components... 7A5-23
Main Shaft Disassembly and Assembly.... 7A5-24
Cluster Gear Disassembly and Assembly. 7A5-31
Main Shaft & Cluster Gear Inspection....... 7A5-31
Transaxle Case Disassembly and
Assembly .................................................. 7A5-32
Differential Components ........................... 7A5-35
Differential Disassembly and Assembly .... 7A5-36
Differential Adjustment.............................. 7A5-38
Tightening Torque Specification ...............7A5-39
Required Service Material ..........................7A5-39
Special Tool.................................................7A5-40
7A5