Suzuki Wagon R Manual page 3981

7A5-4 MANUAL TRANSAXLE (Z12XEP ENGINE MODEL)
Manual Transaxle Symptom Diagnosis
Condition
Gears slipping out of
mesh
Hard shifting
Noise
Diagnosis
Possible Cause
Gear shift/select control cables faulty
Worn gear selector rod
Worn gear selector fork or synchronizer sleeve
Worn bearings on transaxle cluster gear or transaxle
main shaft
Worn chamfered tooth on sleeve and gear
Gear shift/select control cables faulty
Inadequate or insufficient lubricant
Maladjusted clutch cable
Distorted or broken clutch disc
Damaged clutch pressure plate
Worn synchronizer ring
Worn chamfered tooth on sleeve or gear
Worn gear shift/select control cables joint
Distorted shift shaft
Inadequate or insufficient lubricant
Damaged or worn bearing(s)
Damaged or worn gear(s)
Damaged or worn synchronizer parts
Backlash between bevel pinion and gear faulty
Improper tooth contact in the mesh between bevel
pinion and gear
Correction
Replace.
Replace.
Replace.
Replace.
Replace sleeve and gear.
Replace.
Replenish.
Adjust clutch cable.
Replace.
Replace clutch cover.
Replace.
Replace sleeve or gear.
Replace.
Replace.
Replenish.
Replace.
Replace.
Replace.
Replace.
Replace.