Subaru Impreza 2002 Service Manual page 193

MECHANICAL
7) Install the belt cover. <Ref. to ME(STi)-46, IN-
STALLATION, Belt Cover.>
8) Install the crankshaft pulley. <Ref. to ME(STi)-
45, REMOVAL, Crankshaft Pulley.>
9) Install the V-belt. <Ref. to ME(STi)-43, INSTAL-
LATION, V-belt.>
C: INSPECTION
1. TIMING BELT
1) Check the timing belt teeth for breaks, cracks,
and wear. If any fault is found, replace the belt.
2) Check the condition of back side of belt; if any
crack is found, replace the belt.
CAUTION:
• Be careful not to let oil, grease or coolant
contact the belt. Remove quickly and thorough-
ly if this happens.
• Do not bend the belt sharply.
Bending radius: h
60 mm (2.36 in) or more
TIMING BELT ASSEMBLY
2. AUTOMATIC BELT TENSION ADJUST-
ER
1) Visually check oil seals for leaks, and rod ends
for abnormal wear or scratches. If necessary, re-
place the automatic belt tension adjuster assembly.
CAUTION:
Slight traces of oil at rod's oil seal does not in-
dicate a problem.
2) Check that the adjuster rod does not move when
EN0258
a pressure of 294 N (30 kgf, 66 lb) is applied to it.
This is to check adjuster rod stiffness.
3) If the adjuster rod is not stiff and moves freely
when applying 294 N (30 kgf, 66 lb), check it using
the following procedures:
EN0259
CAUTION:
• Always use a vertical type pressing tool to
move the adjuster rod down.
• Do not use a lateral type vise.
• Push the adjuster rod vertically.
• Press-in the push adjuster rod gradually tak-
ing more than three minutes.
• Do not allow press pressure to exceed 9,807
N (1,000 kgf, 2,205 lb).
• Press the adjuster rod as far as the end sur-
face of the cylinder. Do not press the adjuster
rod into the cylinder. Doing so may damage the
cylinder.
4) Measure the extension of rod beyond the body.
If it is not within specifications, replace with a new
one.
Rod extension: H
G2M0115
ME(STi)-54
(1) Slowly press the adjuster rod down to the
end surface of the cylinder. Repeat this motion 2
or 3 times.
(2) With the adjuster rod moved all the way up,
apply a pressure of 294 N (30 kgf, 66 lb) to it.
Check adjuster rod stiffness.
(3) If the adjuster rod is not stiff and moves
down, replace the automatic belt tension adjust-
er assembly with a new one.
5.7 ± ± ± ± 0.5 mm (0.224 ± ± ± ± 0.020 in)
H2M2381A