Ford Electric Ranger 2001 Manual page 474

414-03A-71
DIAGNOSIS AND TESTING (Continued)
Symptom Chart (Continued)
Condition
DTC C1864 Battery Module
•
Fault
DTC B2236 Weak or
•
Defective Electric Vehicle
Battery Module Fault
Battery Pack/Module
•
Verification Test
Pinpoint Tests
Special Tool(s)
104-Pin Breakout Box (BOB) 418-049 (014-00950) or
equivalent
BCM/TIM Breakout Box (BOB) Adapter Cable
418-F212
BCM/TIM Breakout Box (BOB) Overlay 418-F220
(Continued)
PINPOINT TEST A: DTC C1755 POWER LIMIT SHUTDOWN FAULT
A1 CHECK FOR OTHER TRACTION INVERTER MODULE (TIM)
DIAGNOSTIC TROUBLE CODES (DTCs)
NOTE: DTCs must be retrieved from the interface adapter assembly (IAA)
module before retrieving DTCs from the TIM. If IAA module DTC C1774
Coolant Temperature Sensor Out of Range occurs, refer to Section 303-03
before proceeding.
• Retrieve DTCs from the TIM.
• Does DTC C1854 Motor Temperature Out of Range also occur?
A2 CHECK BATTERY CONTROL MODULE (BCM) FOR DTCs
• Retrieve DTCs from the BCM.
• Do any BCM DTCs occur?
A3 CHECK WATER PUMP CIRCUIT
• Disconnect water pump C1998, key ON, measure voltage between the
W/R and BK wires.
• Is the voltage above 12Volts?
A4 CHECK COOLANT FLOW
(Continued)
High Voltage/Traction Battery
Possible Sources
Battery module(s) installed
•
incorrectly (reverse cable
polarity).
Incorrect battery module
•
(12-volt) installed.
Wrong hardware (lead acid
•
BCM in a NiMH battery
pack) has been installed in
the battery pack.
Battery control module
•
(BCM).
Battery module(s).
•
None.
•
TEST STEP
GO to Pinpoint Test C.
•
GO to Pinpoint Test D.
•
GO to Pinpoint Test E.
•
Special Tool(s)
Traction Battery High-Voltage Service Cord 418-F218
Traction Battery Low-Voltage Service Cord 418-F219
Traction Battery High-Voltage Lockout and Diagnostic
Tool 418-F207
High-Voltage Insulated Safety Gloves 100-F036 or
equivalent
Face Shield 100-F035 or equivalent
ACTION TO TAKE
Yes =
No =
Yes =
No =
Yes =
No =
414-03A-71
Action
REFER to Section 303-14.
GO to A2.
REFER to the BCM DTC
Index in Section 100-07.
GO to A3.
Go to A4
Go to B1 in Section 303-03
2001 Ranger EV, 01/2001