Ford Electric Ranger 2001 Manual page 405

414-03A-2
CONTENTS
Pinpoint Tests ....................................................................................414-03A-46
Symptom Chart ..................................................................................414-03A-45
Traction Battery Cooling/Ventilation System ...................................................414-03A-65
Electrical Schematic ............................................................................414-03A-65
Inspection and Verification .....................................................................414-03A-65
Pinpoint Tests ....................................................................................414-03A-65
Symptom Chart ..................................................................................414-03A-65
Traction Battery System ..........................................................................414-03A-68
Battery Module Diagnostic Test ...............................................................414-03A-68
Electrical Schematic ............................................................................414-03A-70
Inspection and Verification .....................................................................414-03A-70
Pinpoint Tests ....................................................................................414-03A-71
Symptom Chart ..................................................................................414-03A-70
GENERAL PROCEDURES
Battery Tray Seal ..................................................................................414-03A-97
Module Charging ...................................................................................414-03A-81
Traction Battery Module Replacement ..........................................................414-03A-82
Traction Battery Tray Repair .....................................................................414-03A-93
REMOVAL AND INSTALLATION
Battery Control Module (BCM) ...................................................................414-03A-98
Charge Inlet ....................................................................................... 414-03A-101
Contactor Box .................................................................................... 414-03A-103
Contactor Box Fuses ............................................................................ 414-03A-107
HVPDB Fuses .................................................................................... 414-03A-109
High Voltage Power Distribution Box (HVPDB) ............................................. 414-03A-111
High Voltage Wiring ............................................................................. 414-03A-117
High Voltage Wiring — Sensory Lead Harness (10B694) ................................. 414-03A-112
Traction Battery .................................................................................. 414-03A-120
Traction Battery Charger ........................................................................ 414-03A-125
Traction Battery Cooling/Ventilation Fan ..................................................... 414-03A-128
Traction Battery Heating Elements (U/L) — Lower ......................................... 414-03A-130
Traction Battery Heating Elements (U/L) — Upper ......................................... 414-03A-130
Traction Battery High Voltage Fuse (250A) .................................................. 414-03A-131
Traction Battery Module — Modules 1-7 ..................................................... 414-03A-133
Traction Battery Module — Modules 12-15, 28-31 ......................................... 414-03A-138
Traction Battery Module — Modules 16, 25-27 ............................................. 414-03A-139
Traction Battery Module — Modules 17-18 .................................................. 414-03A-134
Traction Battery Module — Modules 19-21 .................................................. 414-03A-134
Traction Battery Module — Modules 22-24 .................................................. 414-03A-140
Traction Battery Module — Modules 34-39 .................................................. 414-03A-136
Traction Battery Module — Modules 8-11 ................................................... 414-03A-135
Traction Battery Temperature Sensor — Modules 22-24 .................................. 414-03A-142
DISASSEMBLY AND ASSEMBLY
Traction Battery Temperature Sensor ........................................................ 414-03A-144
High Voltage/Traction Battery 414-03A-2
PAGE
2001 Ranger EV, 01/2001