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Table of Contents
2001 Expedition/Navigator Workshop Manual
SECTION 303-04A: Fuel Charging and Controls — 4.6L (2V) and 5.4L (2V)
REMOVAL AND INSTALLATION
Fuel Injection Supply Manifold
Material
Item
Super Premium SAE 5W-20 Engine Oil
XO-5W20-QSP or equivalent
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always
present and may be ignited. Failure to follow these instructions may result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel
system components, the fuel system pressure must be relieved. Failure to follow these instructions may result in personal injury.
All vehicles
1. Disconnect the battery ground cable. For additional information, refer to
2. Partially drain the cooling system. For additional information, refer
3. Remove the power steering fluid reservoir bracket.
1. Remove the bolts.
2. Position the power steering fluid reservoir bracket out of the way.
4. Remove the accelerator control splash shield.
1. Remove the bolts.
2. Remove the accelerator control splash shield.
5. Disconnect the fuel pressure regulator vacuum hose.
CAUTION: After disconnecting, plug the fuel lines to prevent leakage.
6. Disconnect the fuel lines. For additional information, refer to
7. Disconnect the eight fuel injector electrical connectors.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WS1J/~MUS~LEN/20/S...
Specification
WSS-M2C153-H
Section
414-01.
toSection
303-03.
Section
310-00.
Page 1 of 7
2001 Expedition/Navigator Workshop Manual
Procedure revision date: 06/24/2000
11/6/2010
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Summary of Contents for Ford Expedition 2001
- Page 1 2001 Expedition/Navigator Workshop Manual Page 1 of 7 SECTION 303-04A: Fuel Charging and Controls — 4.6L (2V) and 5.4L (2V) 2001 Expedition/Navigator Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 06/24/2000 Fuel Injection Supply Manifold Material Item Specification Super Premium SAE 5W-20 Engine Oil WSS-M2C153-H XO-5W20-QSP or equivalent Removal...
- Page 2 2001 Expedition/Navigator Workshop Manual Page 2 of 7 8. Disconnect the eight ignition coil electrical connectors. 9. Remove the brake booster bracket and tube. 1. Remove the nut. 2. Release and move the two hose clamps. 3. Remove the brake booster tube. 10.
- Page 3 2001 Expedition/Navigator Workshop Manual Page 3 of 7 For vehicles equipped with 5.4L engine 12. Disconnect the differential pressure feedback exhaust gas recirculation (EGR), then disconnect the upper and lower EGR valve tube fittings. All vehicles 13. Disconnect the EGR valve vacuum hose. 14.
- Page 4 2001 Expedition/Navigator Workshop Manual Page 4 of 7 17. Inspect the O-ring seals from each fuel injector. Install new O-ring seals as needed. Installation 1. NOTE: Lubricate the new O-ring seals with clean engine oil to aid installation. Install fuel injectors into the fuel injection supply manifold. 2.
- Page 5 2001 Expedition/Navigator Workshop Manual Page 5 of 7 7. NOTE: 5.4L engine Install the EGR valve tube and tighten the upper and lower fittings, then connect the differential pressure feedback EGR hoses. 8. Install the PCV hose. 9. Install the brake booster bracket and tube. 1.
- Page 6 2001 Expedition/Navigator Workshop Manual Page 6 of 7 10. Connect the eight LH fuel injector electrical connectors. 11. Connect the eight ignition coil electrical connectors. 12. Connect the fuel lines. For additional information, refer to Section 310-00. 13. Connect the fuel pressure regulator vacuum hose. 14.
- Page 7 2001 Expedition/Navigator Workshop Manual Page 7 of 7 16. Connect the battery ground cable. For additional information, refer to Section 414-01. 17. Refill the cooling system. For additional information, refer to Section 303-03 http://www.fordtechservice.dealerconnection.com/pubs/content/~WS1J/~MUS~LEN/20/S... 11/6/2010...
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