Configuration Testing; I/O Checkout; Application Test - Siemens HydroRanger 200 HMI Operating Instructions Manual

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Configuration testing

After programming the unit, you must test the device to ensure that it performs to your
specifications. This test can be run by varying the level in the application.

I/O Checkout

After the unit is installed, test to verify the wiring.
Relays
3.2.5. Relay Logic Test
Use
expected (pump starts, alarm sounds, etc.).
Discrete inputs
2.9.2. 1 . Discrete Input 1
Use
results are as expected.
1.
Go to [DI] where DI = the discrete input to be tested.
2.
Set to OFF.
2.9.2.3. Discrete Input 1 Scaled State
3.
Go to
4.
Check the state of outputs to ensure that they respond as expected.
5.
Go to [DI].
6.
Set to Forced ON.
2.9.2.3. Discrete Input 1 Scaled State
7.
Go to
8.
Check the state of outputs to ensure that they respond as expected.
For further information see
mA Input
2.6.5. Scaled mA Input Value
Use
trusted external mA source to generate the signal required for testing, and verify the
incoming signal with
expected when the mA level is changed.
mA Output
Use an external device to test the mA output against the measured level. Check that the
mA value changes to reflect the changes in the measured level.

Application test

If you are testing the application by varying the material level, make sure that none of the
control devices are connected (or that at least no power is available to them).
While the level is being cycled, check the results of the discrete inputs either by closing
the circuit externally (preferred) or by using
Input 2
to force the input ON or OFF. Try all possible combinations to thoroughly test the
A5E36281317
to force a state change and verify that the results are as
2.9.2.2. Discrete Input 2
or
Discrete inputs
to test the mA input value against a true level. Use a
2.6.6. Raw mA Input Value
HydroRanger 200 HMI – OPERATING INSTRUCTIONS
to force the input and verify that the
[DI] to verify that the value is forced.
[DI] to verify that the value is forced.
on page 68.
. Check that the system responds as
2.9.2. 1 . Discrete Input 1
2.9.2.2. Discrete
or
Page 115

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