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GENERAL ENGINE INFORMATION
Diagnosis
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compression Test
. . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pressure Test
. . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Leak Diagnosis
. . . . . . . . . . . . . . . . . . . . . . . .
Knock Diagnosis
. . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS
COMPRESSION TEST
Important: Disconnect the Crankshaft Position (CKP)
Sensor connector to disable the fuel and the ignition
systems.
Test the compression pressure for each cylinder. Low
compression pressure may be the fault of the valves or
the pistons. The following conditions should be consid-
ered when you check the cylinder compression:
D The engine should be at normal operating tempera-
ture.
D The throttle must be wide open.
D All the spark plugs should be removed.
D The battery must be at or near full charge.
1. Place approximately three squirts of oil from a plung-
er-type oiler into each spark plug port.
2. Insert the engine compression gauge into each spark
plug port.
3. Crank test each cylinder with four to five compression
strokes using the starter motor.
DAEWOO T-154 BL2,3
SECTION 1
ENGINE CIELO EURO III
SECTION 1A
TABLE OF CONTENTS
1A-1
1A-1
1A-2
1A-3
1A-4
Noise Diagnosis
. . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information
. . . . . . . . . . . . . . . . . . . . . . .
Cleanliness and Care
On-Engine Service
. . . . . . . . . . . . . . . . . . . . . . .
4. The lowest reading should not be less than 70% of
the highest reading. The compression gauge reading
should not be less than 689 kPa (100 psi) for any of
the cylinders.
5. Examine the gauge readings obtained after the four
''puffs'' per cylinder are obtained from cranking the
starter motor. The readings are explained in the follow-
ing descriptions:
D Normal Condition – Compression builds up quickly
and evenly to the specified compression on each cylin-
der.
D Piston Rings Faulty – Compression is low on the first
stroke and tends to build up on following strokes, but
the compression pressure does not reach normal. The
compression pressure improves considerably with the
addition of oil into the cylinder.
D Valves Faulty – Low compression pressure on the
first stroke. The compression pressure does not tend
to build up on the following strokes. The compression
pressure does not improve much with the addition of
oil into the cylinder.
1A-11
. . . . . . . . . . . . . . . . . . . . .
1A-8
1A-11
1A-11

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Do you have a question about the CIELO EURO III and is the answer not in the manual?

Questions and answers

Fitzy Fitzpatrick
March 27, 2025

Daewoo Cielo 1.5,1995,crank no start,no spark,no injector pulse,if removed 4 wire connector on ign control module,spark is back:Coil,icm,rotor, distributor cap and pic up coil brand new(aftermarket),for no avail

1 comments:
Mr. Anderson
March 27, 2025

A possible cause of no spark and no injector pulse in a 1995 Daewoo Cielo 1.5 when the 4-wire connector on the ignition control module is removed could be an issue with the Crankshaft Position Sensor (CKP) or its wiring. The troubleshooting steps in the manual suggest checking for an open or short in the wiring between the CKP connector terminals and the ECM. If there is a wiring fault or the CKP sensor is malfunctioning, the ECM may not receive the necessary signal to control ignition and fuel injection. Repairing or replacing the faulty component could resolve the issue.

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Summary of Contents for Daewoo CIELO EURO III

  • Page 1 SECTION 1 ENGINE CIELO EURO III SECTION 1A GENERAL ENGINE INFORMATION TABLE OF CONTENTS Diagnosis ....... . .
  • Page 2: Oil Pressure Test

    Inspect the oil pickup tube. Are there any holes in the oil pickup tube? – Go to Step 19 Go to Step 20 Replace the oil pickup tube. Is the repair complete? – Go to Step 1 – DAEWOO T-154 BL2,3...
  • Page 3 2. Operate the vehicle under normal operating condi- 4. If the leak still cannot be found, it may be necessary to tions as directed in the kit. clean the suspected area with a degreaser, steam, or spray solvent. 4.1. Thoroughly clean the area. DAEWOO T-154 BL2,3...
  • Page 4 1.5 minutes, is considered acceptable. Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü DAEWOO T-154 BL2,3...
  • Page 5 Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü DAEWOO T-154 BL2,3...
  • Page 6 This is a normal condition. Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü Ü DAEWOO T-154 BL2,3...
  • Page 7 Check the piston pin offset. mm (0.020 X Is the offset at the specified value? 0.028 in.) Toward Thrust Side Go to Step 19 System OK Install the correct piston. Is the repair complete? – Go to Step 1 – DAEWOO T-154 BL2,3...
  • Page 8 Rods Is there a misaligned connecting rod? – Replacement Procedure Go to Step 6 Inspect the connecting rod bolts. Go to Pistons and Rods Are the connecting rod bolts torqued properly? – Replacement System OK Procedure DAEWOO T-154 BL2,3...
  • Page 9 Go to Pistons and Rods Is there a misaligned connecting rod? – Replacement Procedure Go to Step 5 Inspect the piston position. Go to Pistons and Rods Is the piston 180_ out of position? – Replacement Procedure System OK DAEWOO T-154 BL2,3...
  • Page 10 Are the valve guides worn? – and Valve Train Components Replacement Procedure Go to Step 8 Inspect the valve spring seat. Go to Cylinder Head Is the valve spring seat incorrect? – and Valve Train Components Replacement Procedure System OK DAEWOO T-154 BL2,3...
  • Page 11: General Information

    DAEWOO T-154 BL2,3...
  • Page 12 BLANK DAEWOO T-154 BL2,3...
  • Page 13: Table Of Contents

    ......1B-57 Exhaust Gas Recirculation Valve ... 1B-96 DAEWOO T-154 BL2,3...
  • Page 14: Specifications

    0.09 0.21 mm (0.0035 0.0082 in.) Journal OD: Journal OD: No. 1 39.445 mm (1.552 in.) No. 2 39.700 mm (1.562 in.) No. 3 39.945 mm (1.572 in.) No. 4 40.200 mm (1.582 in.) No. 5 40.445 mm (1.592 in.) DAEWOO T-154 BL2,3...
  • Page 15 81 mm (3.2 in.) Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 16: Fastener Tightening Specifications

    Flexible Plate Inspection Cover Bolts – Flywheel Bolts + 30 + 15 + 30 + 15 – Flywheel Inspection Cover Bolts – Front Muffler-to-Main Catalytic Converter Nuts – Fuel Rail Retaining Bolts – Intake Manifold Retaining Nuts – DAEWOO T-154 BL2,3...
  • Page 17: Special Tools

    Timing Belt Automatic Tensioner Bolt – Transaxle Bell Housing Bolts – Transaxle Torque Converter Bolts – Upper Timing Belt Cover Bolts – Valve Cover Bolts – SPECIAL TOOLS SPECIAL TOOLS TABLE KM-565-A J-42492 Valve Spring Timing Belt Adjuster Compressor A102B150 A102B151 DAEWOO T-154 BL2,3...
  • Page 18 Support Fixture A102B152 A102B155 KM-427 KM-255 Piston Pin Service Set Valve Guide Reamer A102B153 A102B155 KM-340-0 Cutter Set MKM-571-B KM-340-7 Includes: Gauge KM-340-13 Includes: KM-340-26 Includes: A102B154 A102B156 KM-348 KM-253 Valve Spring Valve Guide Reamer Compressor A102B155 A102B157 DAEWOO T-154 BL2,3...
  • Page 19 SPECIAL TOOLS TABLE (Cont’d) KM-419 KM-470-B Distance Gauge Angular Torque Gauge A102B158 A102B161 KM-635 J-36972 Crankshaft Rear Oil Crankshaft Rear Oil Seal Installer Seal Installer A102B160 A102C155 MKM-412 KM-135 Engine Overhaul Stand Adapter A102B159 B102C044 KM-498-B Pressure Gauge A202B005 DAEWOO T-154 BL2,3...
  • Page 20: Component Locator

    1B – 8 SOHC ENGINE MECHANICAL COMPONENT LOCATOR UPPER END A402B001 DAEWOO T-154 BL2,3...
  • Page 21 56 Exhaust Manifold 26 Camshaft Pressure Plate 57 Nut 27 Bolt 58 Exhaust Oxygen Sensor 28 Bolt-Stud 59 Exhaust Manifold Heat Shield 29 Intake Manifold Gasket 60 Bolt 30 Bolt-Stud 61 EGR Solenoid 31 Valve Thrust Piece 62 Bracket DAEWOO T-154 BL2,3...
  • Page 22: Lower End

    1B – 10 SOHC ENGINE MECHANICAL LOWER END A202B006 DAEWOO T-154 BL2,3...
  • Page 23 26 Pressure Relief Valve Plunger 58 Gear 27 Spring 59 Gear 28 Oil Pump Seal Ring 60 Cover 29 Bolt Plug 61 Bolt 30 Crankshaft Bearing Set 62 Seal 31 Crankshaft 63 Knock Sensor 32 Shaft Seal Ring DAEWOO T-154 BL2,3...
  • Page 24: Maintenance And Repair

    A402B003 Installation Procedure 1. Install the new valve cover gasket and the valve cov- 2. Install the eight bolts to the valve cover. Tighten Tighten the valve cover bolts to 9 N m (80 lb-in). A402B003 DAEWOO T-154 BL2,3...
  • Page 25: Cylinder Head And Gasket

    5. Drain the engine coolant. Refer to Section 1D, Engine Cooling. 6. Disconnect the intake air temperature (IAT) sensor connector. 7. Disconnect the breather tube from the valve cover. 8. Disconnect the air intake tube from the throttle body. A102B001 DAEWOO T-154 BL2,3...
  • Page 26 14. Disconnect the engine coolant temperature (ECT) sensor connector. 15. Disconnect the coolant temperature sensor (CTS) connector. 16. Remove the camshaft position (CMP) sensor. A102B016 17. Remove the air cleaner housing bolts. 18. Remove the air cleaner housing. A102B002 DAEWOO T-154 BL2,3...
  • Page 27 A102B004 22. Remove the right front wheel. Refer to Section 2E, Tires and Wheels. 23. Remove the right front wheel well splash shield. 24. Remove the A/C compressor drive belt, if equipped. A102B006 DAEWOO T-154 BL2,3...
  • Page 28 28. Disconnect the fuel return line at the fuel pressure regulator. 29. Disconnect the fuel feed line at the fuel rail. A402B009 30. Remove the alternator adjusting bolt. 31. Remove the alternator adjusting bracket retaining bolt. 32. Remove the alternator adjusting bracket. A102B118 DAEWOO T-154 BL2,3...
  • Page 29 42. Slightly loosen the coolant pump retaining bolts. 43. Rotate the coolant pump counterclockwise using the timing belt adjuster J-42492 to relieve the timing belt tension. 44. Remove the timing belt. Refer to “Timing Belt” in this section. A102B040 DAEWOO T-154 BL2,3...
  • Page 30 49. Remove the camshaft gear. A102B111 50. Remove the timing belt automatic tensioner bolt. 51. Remove the timing belt automatic tensioner. 52. Remove the rear timing belt cover bolts. 53. Remove the rear timing belt cover. A102B046 DAEWOO T-154 BL2,3...
  • Page 31 57. Disconnect the surge tank coolant hose at the throttle body. A102B119 58. Remove the intake manifold support bracket retain- ing bolts from the coolant distributor. 59. Disconnect the throttle cable at the throttle body and the intake manifold. A402B005 DAEWOO T-154 BL2,3...
  • Page 32 1. Apply a continuous 3 mm (0.12 inch) bead of gasket maker to the sealing surface of the camshaft carrier. 2. Install the cylinder head gasket. 3. Install the cylinder head with the intake manifold and the exhaust manifold attached. 4. Install the camshaft carrier assembly. A402B007 DAEWOO T-154 BL2,3...
  • Page 33 6. Connect the throttle cable at the throttle body and at the intake manifold. 7. Install the intake manifold support bracket retaining bolt to the coolant distributor. Tighten Tighten the intake manifold support bracket retaining bolts to 22 N m (16 lb-ft). A102B029 DAEWOO T-154 BL2,3...
  • Page 34 Tighten the rear timing belt cover bolts to 10 N m (89 lb-in). 14. Install the timing belt automatic tensioner. 15. Install the timing belt automatic tensioner bolt. Tighten Tighten the timing belt automatic tensioner bolt to 20 N m (15 lb-ft). A102B046 DAEWOO T-154 BL2,3...
  • Page 35 Tighten the valve cover bolts to 9 N m (80 lb-in). 20. Connect the crankcase ventilation tube to the cam- shaft housing. A402B004 21. Align the mark on the camshaft gear to the notch at the top of the rear timing belt cover. A102B004 DAEWOO T-154 BL2,3...
  • Page 36 30 degrees plus 15 degrees. 31. Install the power steering pump pulley, if equipped. 32. Install the power steering pump pulley bolts, if equipped. Tighten Tighten the power steering pump pulley bolts to 25 N m (18 lb-ft). A102B005 DAEWOO T-154 BL2,3...
  • Page 37 25 N m (18 lb-ft). 38. Install the alternator adjusting bolt. Do not tighten. A102B118 39. Connect the fuel feed line at the fuel rail. 40. Connect the fuel return line at the fuel pressure reg- ulator. A402B009 DAEWOO T-154 BL2,3...
  • Page 38 60. Connect the ECM ground terminal at the in- take manifold. 61. Connect the negative battery cable. 62. Install the fuel pump fuse. 63. Refill the engine cooling system. Refer to Section 1D, Engine Cooling. A102B016 DAEWOO T-154 BL2,3...
  • Page 39: Camshaft

    Such damage can im- pair vehicle operation. 7. Remove the camshaft followers using the valve spring compressor KM-565-A. A102B074 8. While holding the camshaft firmly in place, remove the camshaft gear bolt. 9. Remove the camshaft gear. A102B111 DAEWOO T-154 BL2,3...
  • Page 40 15. Remove the EI system ignition coil. A102B075 16. Remove the EI system ignition coil mounting plate bolts. 17. Remove the EI system ignition coil mounting plate. 18. Remove the camshaft pressure plate bolts. 19. Remove the camshaft pressure plate. A102B076 DAEWOO T-154 BL2,3...
  • Page 41 8. Install the EI system ignition coil mounting bolts. Tighten Tighten the EI system ignition coil mounting bolts to 10 N m (89 lb-in). 9. Connect the ignition wires at the EI system ignition coil. A102B075 10. Connect the EI system ignition coil connector. DAEWOO T-154 BL2,3...
  • Page 42 14. While holding the camshaft firmly in place, install the camshaft gear bolt. Tighten Tighten the camshaft gear bolt to 45 N m (33 lb-ft). A102B111 15. Install the camshaft followers using the valve spring compressor KM-565-A. 16. Remove the tool KM-565-A. A102B074 DAEWOO T-154 BL2,3...
  • Page 43: Timing Belt Check And Adjust

    A102B001 5. Remove the air cleaner housing bolts. 6. Remove the air cleaner housing. 7. Remove the right front wheel. Refer to Section 2E, Tires and Wheels. 8. Remove the right front wheel well splash shield. A102B002 DAEWOO T-154 BL2,3...
  • Page 44 14. Remove the upper timing belt cover bolts. 15. Remove the upper timing belt cover. A102B003 16. Remove the crankshaft pulley bolt. 17. Remove the crankshaft pulley. A102B018 18. Remove the lower timing belt cover bolts. 19. Remove the lower timing belt cover. A102B008 DAEWOO T-154 BL2,3...
  • Page 45 24. Slightly loosen the three coolant pump retaining bolts. 25. Using the timing belt adjuster J-42492, rotate the coolant pump clockwise to add the highest tension to the timing belt. 26. Tighten the coolant pump retaining bolts loosely. A102B040 DAEWOO T-154 BL2,3...
  • Page 46 A102B041 35. Remove the crankshaft pulley bolt. 36. Install the lower timing belt cover. 37. Install the lower timing belt cover bolts. Tighten Tighten the lower timing belt cover bolts to 10 N m (89 lb-in). A102B008 DAEWOO T-154 BL2,3...
  • Page 47 48. Install the right front wheel. Refer to Section 2E, Tires and Wheels. 49. Install the air cleaner housing. 50. Install the air cleaner housing bolts. Tighten Tighten the air filter housing bolts to 8 N m (71 lb-in). A102B002 DAEWOO T-154 BL2,3...
  • Page 48: Timing Belt

    A102B001 5. Remove the air cleaner housing bolts. 6. Remove the air cleaner housing. 7. Remove the right front wheel. Refer to Section 2E, Tires and Wheels. 8. Remove the right front wheel well splash shield. A102B002 DAEWOO T-154 BL2,3...
  • Page 49 18. Install the crankshaft pulley bolt. 19. Using the crankshaft pulley bolt, rotate the crank- shaft clockwise until the mark on the crankshaft gear is aligned with the notch at the bottom of the rear timing belt cover. A102B030 DAEWOO T-154 BL2,3...
  • Page 50 3. Install the timing belt. A102B042 4. Using the timing belt adjuster J-42492, rotate the coolant pump clockwise to add the highest tension to the timing belt. 5. Tighten the coolant pump retaining bolts loosely. A102B040 DAEWOO T-154 BL2,3...
  • Page 51 A102B030 10. Remove the driver from the timing belt automatic tensioner. 11. Slightly loosen the three coolant pump retaining bolts. 12. Using the timing belt adjuster J-42492, rotate the coolant pump. A102B040 DAEWOO T-154 BL2,3...
  • Page 52 19. Install the crankshaft pulley bolt. Tighten Tighten the crankshaft pulley bolt to 95 N m (70 lb-ft) using a torque wrench. Using the angular torque gauge KM-470-B, tighten the crankshaft pulley bolt another 30 degrees plus 15 degrees. A102B018 DAEWOO T-154 BL2,3...
  • Page 53 26. Install the right front wheel. Refer to Section 2E, Tires and Wheels. 27. Install the air filter housing. 28. Install the air filter housing bolts. Tighten Tighten the air filter housing bolts to 8 N m (71 lb-in). A102B002 DAEWOO T-154 BL2,3...
  • Page 54: Oil Pump

    5. Start the engine and check the oil pressure at idle speed and an engine temperature of 80 C (176 F). Important: The minimum oil pressure should be 30 kPa (8.88 psi). 6. Stop the engine and remove the oil pressure gauge and the adapter. A202B003 DAEWOO T-154 BL2,3...
  • Page 55 7. Remove the CKP sensor. 8. Remove the oil pan. Refer to “Oil Pan” in this sec- tion. 9. Remove the oil pump pickup tube and the support bracket bolts. 10. Remove the oil pump pickup tube. A102B064 DAEWOO T-154 BL2,3...
  • Page 56 2. Remove the safety relief valve bolt. 3. Remove the safety relief valve and the spring. 4. Remove the oil pump-to-crankshaft seal. A202B002 5. Remove the oil pump rear cover bolts. 6. Remove the rear cover. A202B001 DAEWOO T-154 BL2,3...
  • Page 57 3. Coat the threads of the oil pump bolts with Loctite 573. 4. Install the oil pump to the engine block with the bolts. Tighten Tighten the oil pump retaining bolts to 10 N m (89 lb- in). A102B065 DAEWOO T-154 BL2,3...
  • Page 58 Belt Cover” in this section. 13. Install the timing belt. Refer to “Timing Belt” In this section. 14. Install the power steering pump, if equipped. Refer to Section 6A, Power Steering System. 15. Connect the negative battery cable. A102B019 DAEWOO T-154 BL2,3...
  • Page 59: Oil Pan

    5. Remove the nuts from the front muffler pipe to the main catalytic converter. 6. Remove both catalytic converters as a unit. B102G003 7. Remove the flywheel or flexible plate inspection cover bolts. 8. Remove the flywheel or flexible plate inspection cov- A102B021 DAEWOO T-154 BL2,3...
  • Page 60 Important: Install the oil pan within 5 minutes after ap- plying liquid gasket to the oil pan. 3. Install the oil pan retaining bolts. Tighten Tighten the oil pan retaining bolts to 10 N m (89 lb-in). A102B043 DAEWOO T-154 BL2,3...
  • Page 61 7. Connect the post-converter heated oxygen sensor connector. 8. Connect the negative battery cable. 9. Install the oil pan drain plug. Tighten Tighten the oil pan drain plug to 55 N m (41 lb-ft). 10. Refill the engine crankcase with engine oil. B102G003 DAEWOO T-154 BL2,3...
  • Page 62: Engine Mount

    2. Support the engine assembly using the engine as- sembly support fixture KM-263-B . A105B012 3. Remove the engine mount bracket retaining bolts. A102B020 4. Remove the engine mount attaching nuts. 5. Remove the engine mount. A102B045 DAEWOO T-154 BL2,3...
  • Page 63 3. Install the engine mount bracket retaining bolts. Tighten Tighten the engine mount bracket retaining bolts to 60 N m (44 lb-ft). A102B020 4. Remove the engine assembly support fixture KM-263-M 5. Connect the negative battery cable. A105B012 DAEWOO T-154 BL2,3...
  • Page 64: Intake Manifold

    7. Disconnect the air intake tube from the throttle body. A102B001 8. Disconnect the idle air control valve (IAC) connec- tor. 9. Disconnect the throttle position (TP) sensor connec- tor. 10. Disconnect the engine coolant temperature (ECT) sensor connector. A102B016 DAEWOO T-154 BL2,3...
  • Page 65 18. Disconnect the fuel injector connectors from the fuel injectors. 19. Remove the two retaining bolts from the fuel injector rail. 20. Remove the fuel injector rail and fuel injectors as an assembly. Refer to Section 1F, Engine Controls. A402B010 DAEWOO T-154 BL2,3...
  • Page 66 23. Remove the three intake manifold support bracket retaining bolts from the coolant distributor and the engine block. 24. Remove the intake manifold support bracket. A102B033 25. Remove the intake manifold retaining nuts and the engine lift bracket bolt in the sequence shown. A102B036 DAEWOO T-154 BL2,3...
  • Page 67 22 N m (16 lb-ft). 6. Install the alternator adjusting bracket and the bolts. Tighten Tighten the alternator adjusting bracket retaining bolts to 25 N m (18 lb-ft). 7. Install the alternator drive belt. A102B118 DAEWOO T-154 BL2,3...
  • Page 68 16. Connect the heater inlet hose to the coolant distribu- tor beneath the intake manifold. 17. Connect the surge tank coolant hose to the throttle body. 18. Connect the ECT sensor connector. 19. Connect the IAC valve connector. 20. Connect the throttle position sensor connector. A102B016 DAEWOO T-154 BL2,3...
  • Page 69 7. Remove the eight exhaust manifold nuts in the se- quence shown. 8. Remove the exhaust manifold. 9. Remove the exhaust manifold gasket. 10. Clean the sealing surfaces of the exhaust manifold and the cylinder head. A102B037 DAEWOO T-154 BL2,3...
  • Page 70: Camshaft Gear

    9. Connect the negative battery cable. TAA1F480 CAMSHAFT GEAR Removal Procedure 1. Disconnect the negative battery cable. 2. Remove the timing belt. Refer to “Timing Belt” in this section. 3. Remove the valve cover bolts. 4. Remove the valve cover. A402B003 DAEWOO T-154 BL2,3...
  • Page 71 4. Install the valve cover bolts. Tighten Tighten the valve cover bolts to 9 N m (80 lb-in). 5. Install the timing belt. Refer to “Timing Belt” in this section. 6. Connect the negative battery cable. A402B003 DAEWOO T-154 BL2,3...
  • Page 72: Rear Timing Belt Cover

    Such damage can im- pair vehicle operation. 5. Install the camshaft gear. Refer to “Camshaft Gear” A102B041 in this section. 6. Install the timing belt. Refer to “Timing Belt” in this section. 7. Connect the negative battery cable. DAEWOO T-154 BL2,3...
  • Page 73: Engine

    Heating, Ventilation, and Air Conditioning System. 9. Disconnect the intake air temperature (IAT) sensor connector. 10. Remove the air intake tube from the throttle body and the air filter housing. 11. Disconnect the breather tube from the valve cover. A402B002 DAEWOO T-154 BL2,3...
  • Page 74 28. Disconnect the idle air control (IAC) valve connec- tor. 29. Disconnect the throttle position (TP) sensor connec- tor. 30. Disconnect the engine coolant temperature (ECT) sensor connector. 31. Disconnect the coolant temperature sensor (CTS) connector and the knock sensor, if equipped. A102B016 DAEWOO T-154 BL2,3...
  • Page 75 46. Disconnect the A/C compressor coil connector. 47. Remove the A/C compressor mounting bolts. 48. Remove the A/C compressor. 49. Remove the A/C compressor mounting bracket bolts. 50. Remove the A/C compressor mounting bracket from the engine block. A102B025 DAEWOO T-154 BL2,3...
  • Page 76 52. Remove the nuts from the front muffler pipe to the main catalytic converter. 53. Remove both catalytic converters as a unit. B102G003 54. Remove the engine crankshaft pulley bolt. 55. Remove the engine crankshaft pulley. A102B018 DAEWOO T-154 BL2,3...
  • Page 77 63. Remove the flywheel or the flexible plate inspection cover bolts. 64. Remove the flywheel or the flexible plate inspection cover. A102B021 65. Remove the transaxle torque converter bolts on ve- hicles with an automatic transaxle. A102B022 DAEWOO T-154 BL2,3...
  • Page 78 6. Install the engine mount-to-bracket retaining bolts. Tighten Tighten the engine mount bracket-to-engine mount retaining bolts to 60 N m (44 lb-ft). 7. Remove the floor jack used for support of the trans- axle. 8. Remove the engine lifting device. A102B020 DAEWOO T-154 BL2,3...
  • Page 79 Tighten the right transaxle brace bolts to 60 N m (44 lb-ft). 13. Connect the vacuum lines at the EVAP emission canister purge solenoid. A102B024 14. Connect the electrical connectors at the EVAP emission canister purge solenoid. DAEWOO T-154 BL2,3...
  • Page 80 20. Install the catalytic converters. Tighten Tighten the front muffler-to-main catalytic converter nuts to 30 N m (22 lb-ft). B102G003 Tighten Tighten the auxiliary catalytic converter-to-exhaust manifold nuts and the bracket bolts to 40 N m (30 lb- ft). TAA1F480 DAEWOO T-154 BL2,3...
  • Page 81 33 N m (24 lb-ft). 31. Install the power steering pump pulley, if equipped. 32. Install the power steering pump pulley bolts, if equipped. Tighten Tighten the power steering pump pulley bolts to 25 N m (18 lb-ft). A102B014 DAEWOO T-154 BL2,3...
  • Page 82 ECM ground terminal at the intake manifold. 48. Install the air intake tube between the throttle body and the air filter housing. 49. Connect the breather tube to the valve cover. 50. Connect the IAT sensor connector. A102B001 DAEWOO T-154 BL2,3...
  • Page 83: Pistons And Rods

    Refer to “Cylinder Head and Gasket” in this section. 2. Remove the oil pan. Refer to “Oil Pan” in this sec- tion. 3. Remove the oil pump/pickup tube bolts. 4. Remove the oil pump/pickup tube. A102B094 DAEWOO T-154 BL2,3...
  • Page 84 12. Use a piston ring expander tool to expand the piston rings. 13. Remove the piston rings. A102B080 14. Remove the piston pin from the piston and connect- ing rod assembly using the piston pin service set KM-427. 15. Separate the piston from the connecting rod. A102B081 DAEWOO T-154 BL2,3...
  • Page 85 10. Inspect the engine block cylinder bore for wear, run- out, ridging and taper using a bore gauge. Refer to “Engine Specifications” in this section. 11. Inspect the engine block cylinder bore for glazing. Lightly hone the cylinder bore as necessary. A102B083 DAEWOO T-154 BL2,3...
  • Page 86 10. If the piston ring is too thick, try another piston ring. 11. If no piston ring can be found that fits to specifica- tions, the piston ring may be ground to size with emery paper placed on a sheet of glass. A102B085 DAEWOO T-154 BL2,3...
  • Page 87 Guide the lower connecting rod end to prevent damaging the crankshaft journal. 19. Install the connecting rod cap and the bearings. Re- fer to “Crankshaft Bearings and Connecting Rod Bearings – Gauging Plastic” in this section. A102B088 DAEWOO T-154 BL2,3...
  • Page 88 10 N m (89 lb-in). 23. Install the oil pan. Refer to “Oil Pan” in this section. 24. Install the cylinder head with the intake manifold and the exhaust manifold attached. Refer to “Cylinder Head and Gasket” in this section. A102B094 DAEWOO T-154 BL2,3...
  • Page 89: Unit Repair

    3. Remove the exhaust manifold heat shield bolts. 4. Remove the exhaust manifold heat shield. 5. Remove the exhaust manifold nuts. 6. Remove the exhaust manifold. 7. Remove the exhaust manifold gasket. 8. Remove the exhaust manifold studs. 9. Remove the spark plugs. A102B047 DAEWOO T-154 BL2,3...
  • Page 90 18. Remove the valve keepers. 19. Remove the valve spring cap. 20. Remove the valve springs. 21. Remove the valves. 22. Remove the valve stem oil seals. 23. Remove camshaft carrier alignment pins. A102B051 DAEWOO T-154 BL2,3...
  • Page 91 5. Inspect the valve stem. The valve stem must be straight. 6. Inspect the valve face for grooving. If the groove is so deep the refacing would result in a sharp edge, re- place the valve. A102B054 DAEWOO T-154 BL2,3...
  • Page 92 Cylinder Head Overhaul Valve Grind-in 1. Lubricate the valve stem using a fine-grained paste. 2. Lift the valve rhythmically from the seat with a com- mercially available valve grinding tool in order to dis- tribute the paste. A102B056 DAEWOO T-154 BL2,3...
  • Page 93 2. The valve may be reground only two times. Do not grind the valve stem end. 3. The angle at the valve face angle is 46 degrees. A102B066 4. Check the valve stem projection using the distance gauge KM-419. A102B058 DAEWOO T-154 BL2,3...
  • Page 94 2. Cut the intake and the exhaust valve seats using the guide drift KM-340-7 as follows: Valve seat: a 45-degree side using the cutter KM-340-13. Upper correction angle: a 30-degree side using the cutter KM-340-13. Lower correction angle: a 60-degree side using the cutter KM-340-26. A102B060 DAEWOO T-154 BL2,3...
  • Page 95 3. Coat the valves with engine oil. 4. Install the valves. 5. Install the valve springs. 6. Using the valve spring compressor KM-348, com- press the valve springs. 7. Install the valve keeper. 8. Install the valve spring cap. A102B051 DAEWOO T-154 BL2,3...
  • Page 96 Tighten the spark plugs to 25 N m (18 lb-ft). 17. Install the exhaust manifold studs. 18. Install the exhaust manifold gasket. 19. Install the exhaust manifold. 20. Install the exhaust manifold nuts. Tighten Tighten the exhaust manifold nuts to 25 N m (18 lb-ft). A102B047 DAEWOO T-154 BL2,3...
  • Page 97: Crankshaft

    1. Remove the engine. Refer to ‘‘Engine’’ in this section. 2. Remove the flywheel bolts. 3. Remove the flywheel. 4. Remove the crankshaft rear oil seal. 5. Mount the engine assembly on the engine overhaul A102B095 stand MKM-412. DAEWOO T-154 BL2,3...
  • Page 98 Notice: Take extreme care to prevent any scratches, nicks, or damage to the camshaft. Such damage can im- pair vehicle operation. 17. While holding the camshaft firmly in place, remove the camshaft gear bolt. 18. Remove the camshaft gear. A102B111 DAEWOO T-154 BL2,3...
  • Page 99 25. Remove the oil pan retaining bolts. 26. Remove the oil pan. 27. Remove the oil pickup tube bolts. 28. Remove the oil pump pickup tube. A102B064 29. Remove the oil pump retaining bolts. 30. Remove the oil pump. A102B065 DAEWOO T-154 BL2,3...
  • Page 100 Refer to ‘‘Crankshaft Bearings and Connecting Rod Bearings – Gauging Plastic’’ in this section. 2. Inspect the crankshaft end play with the crankshaft bearings installed. 3. Check for permissible crankshaft end play. Refer to ‘‘Engine Specifications’’ in this section. A102B070 DAEWOO T-154 BL2,3...
  • Page 101 45 degrees plus 15 degrees. 12. Install the upper connecting rod bearings to the con- necting rods. 13. Install the lower connecting rod bearings to the con- necting rod bearing caps A102B091 DAEWOO T-154 BL2,3...
  • Page 102 Tighten the oil pump retaining bolts to 10 N m (89 lb- in). A102B065 18. Install the oil pump/pickup tube. 19. Install the oil pump/pickup tube bolts. Tighten Tighten the oil pump/pickup tube and support bracket bolts to 10 N m (89 lb-in). A102B064 DAEWOO T-154 BL2,3...
  • Page 103 Such damage can im- pair vehicle operation. 28. Install the camshaft gear. 29. Install the camshaft gear bolt while holding the cam- shaft firmly in place. Tighten Tighten the camshaft gear bolt to 45 N m (33 lb-ft). A102B111 DAEWOO T-154 BL2,3...
  • Page 104 Tighten the flywheel bolts to 35 N m (26 lb-ft) using a torque wrench. Use the angular torque gauge KM-470-B to tighten the flywheel bolts another 30 de- grees plus 15 degrees. 45. Install the engine. Refer to “Engine” in this section. A102B095 DAEWOO T-154 BL2,3...
  • Page 105: Crankshaft Bearings And Connecting Rod Bearings - Gauging Plastic

    8. Inspect all of the crankshaft bearing clearances using a commercially available plastic gauging (ductile plastic threads). 9. Cut the plastic gauging threads to the length of the bearing width. Lay them axially between the crank- shaft journals and the crankshaft bearings. A102B072 DAEWOO T-154 BL2,3...
  • Page 106 3. Install the lower connecting rod bearings into the con- necting rod bearing caps. 4. Inspect all of the connecting rod bearing clearances using a commercially available plastic gauging (duc- tile plastic threads). A102B072 DAEWOO T-154 BL2,3...
  • Page 107 9. Measure the width of the flattened plastic thread of the plastic gauging using a ruler. (Plastic gauging is available for different tolerance ranges.) 10. Inspect the bearing clearance for permissible toler- ance ranges. Refer to “Engine Specifications” in this section. A102B073 DAEWOO T-154 BL2,3...
  • Page 108: General Description And System

    Warm engine operation. Above idle speed. OIL PAN The oil pan is mounted to the bottom of the cylinder block. The oil pan houses the crankcase and is made of pressed sheet metal. DAEWOO T-154 BL2,3...
  • Page 109 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 110: Specifications

    Surge Tank Attaching Nuts – – Thermostat Housing Mounting Bolts (SOHC) – Upper Left Radiator Retaining Bolt – Upper Right Radiator Retaining Bolt – Upper Transaxle Cooler Pipe Bolt – SPECIAL TOOLS SPECIAL TOOLS TABLE KM-471 Adapter A102D020 DAEWOO T-154 BL2,3...
  • Page 111: Diagnosis

    7. If the pressure held by the cooling system pressure 1. Wash any sludge from the surge tank cap and the tester falls below 80 kPa (11.6 psi) replace the surge valve seat of the vacuum pressure valve for the surge tank cap. tank cap. DAEWOO T-154 BL2,3...
  • Page 112: Cooling System Diagnosis

    Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Radiator drain plug. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 113 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 114: Component Locator

    ENGINE COOLING 1D – 6 COMPONENT LOCATOR ANSAMBLU RADIATOR (NUMAI LA CVM) (NUMAI LA CVA) 10. VENTILATORUL 17. GALERIA DE EVACUARE 26. COLIER 1 . BRIDˆ FIXARE 37. FURTUN AUXILIAR AL 18. COLIER 27. POMPˆ DE APˆ RADIATOR 38. FURTUN AUXILIAR CONDENSORULUI A/C 19.
  • Page 115: Coolant Pump/Thermostat (Sohc)

    ENGINE COOLING 1D – 7 COOLANT PUMP/THERMOSTAT (SOHC) A102D027 1 Thermostat Housing Bolt 5 Coolant Pump Mounting Bolts 2 Thermostat Housing 6 Coolant Pump 3 Seal Ring 7 O-Ring 4 Thermostat DAEWOO T-154 BL2,3...
  • Page 116: Maintenance And Repair

    50 percent antifreeze, but not more than 60 percent antifreeze for cold weather operation. 14. Fill the surge tank to the specified MAX fill mark on the outside of the tank. A102D017 DAEWOO T-154 BL2,3...
  • Page 117: Thermostat

    6. Install the rear timing belt cover. Refer to Section 1B, SOHC Engine Mechanical. 7. Refill the engine cooling system. Refer to “Draining and Refilling the Cooling System” in this section. A102D040 DAEWOO T-154 BL2,3...
  • Page 118 2. Install a new O-ring seal into the recess in the cylinder head. 3. Secure the thermostat housing to the cylinder head with the mounting bolts. Tighten Tighten the thermostat housing mounting bolts to 20 N m (15 lb-ft). E21D004 DAEWOO T-154 BL2,3...
  • Page 119: Coolant Pump

    3. Inspect the coolant pump pulley for excessive wear. If the coolant pump is defective, replace the coolant pump as a unit. 4. Clean the mating surfaces of the coolant pump and cylinder block. A102D041 DAEWOO T-154 BL2,3...
  • Page 120: Electric Cooling Fan - Main

    5. Remove the fan blade from the fan motor by remov- ing the nut at the center of the fan hub. A102D006 6. Remove the fan motor retaining screws. 7. Remove the fan motor from the shroud. A102D007 DAEWOO T-154 BL2,3...
  • Page 121 5. Secure the shroud to the top of the radiator with the mounting bolts. Tighten Tighten the electric cooling fan assembly (main) mounting bolts to 4 N m (35 lb-in). 6. Install the electrical connector to the cooling fan. 7. Connect the negative battery cable. B102D010 DAEWOO T-154 BL2,3...
  • Page 122: Surge Tank

    3. Connect the overflow hoses to the surge tank. 4. Secure the overflow hoses to the surge tank with the hose clamps. 5. Fill the surge tank with the coolant to the center ridge, or the MAX mark. A102D043 DAEWOO T-154 BL2,3...
  • Page 123: Radiator

    15. Remove the right upper radiator retaining bracket. 16. Remove the radiator from the vehicle. Important: The radiator still contains a substantial amount of coolant. Drain the remainder of the coolant from the radiator into a drain pan. A102D022 DAEWOO T-154 BL2,3...
  • Page 124 Tighten the upper right radiator retaining bolt to 4 N m (35 lb-in). A102D022 9. Install the upper left radiator retainer bracket. 10. Install the upper left radiator retaining bolt. Tighten Tighten the upper left radiator retaining bolt to 4 N m (35 lb-in). A102D011 DAEWOO T-154 BL2,3...
  • Page 125: Coolant Temperature Gauge

    N m (15 lb-ft). 2. Connect the electrical connector to the coolant tem- perature gauge. 3. Refill the coolant system. Refer to “Draining and Re- filling the Cooling System” in this section. 4. Connect the negative battery cable. A102D044 DAEWOO T-154 BL2,3...
  • Page 126: Operation

    Caution: Keep hands, tools, and clothing away from When the engine stops, the engine coolant cools and the engine cooling fans to help prevent personal in- contracts. The displaced engine coolant is then drawn DAEWOO T-154 BL2,3...
  • Page 127: Engine Coolant Temperature Sensor

    93 C (199 F) and high speed at 97 C (207 F). ifold. The ECM will change the cooling fan(s) Contact your Daewoo dealer for further information or from high speed to low speed at 94 C (201 F) and installation.
  • Page 128 BLANK DAEWOO T-154 BL2,3...
  • Page 129: Specifications

    60-90 amps Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 130 Generator Drive End Bearing Nut – Generator Lower Bracket-to-Generator Nuts – Generator Shackle Bracket Bolt – Generator Through-Bolts – Starter Field Coil Connector Nut – Starter Mounting Bolts – Starter Solenoid Assembly Screws – Starter Solenoid Nuts – Starter Through-Bolts – DAEWOO T-154 BL2,3...
  • Page 132 1E – 4 ENGINE ELECTRICAL A402E002 DAEWOO T-154 BL2,3...
  • Page 133 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 134 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 135 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 136 7. If the voltage does not drop below the minimum as shims. listed, the battery is good and should be reinstalled. If the voltage is less than the minimum listed, replace the battery. Refer to “Battery Specifications” in this section. DAEWOO T-154 BL2,3...
  • Page 137: Generator Output Test

    Important: Always check the generator for output be- 14. Check, clean, tighten, and recheck all of the ground fore assuming that a grounded ‘‘L’’ terminal circuit has connections. damaged the regulator. Refer to “Generator” in the Unit Repair section. DAEWOO T-154 BL2,3...
  • Page 138 2. Disconnect the intake air temperature (IAT) sensor electrical connector from the air intake tube. A202E001 3. Remove the breather tube clamp and all other clamps to remove the air intake tube. A202E002 4. Remove the battery harness connector nut from the generator. A102E232 DAEWOO T-154 BL2,3...
  • Page 139 Section 6B, Power Steering Pump. A202E003 7. Remove the bolt and the retaining clamp of the har- ness. A202E004 8. For vehicles with the SOHC engine, remove the nuts and the washers which hold the generator lower bracket-to-generator bolts. A102E234 DAEWOO T-154 BL2,3...
  • Page 140 4. Secure the generator to the shackle bracket with the bolt (SOHC engine is shown). For vehicles equipped with power steering and air conditioning, refer to Sec- tion 6B, Power Steering Pump. Tighten Tighten the generator shackle bracket bolt to 20 NSm (15 lb-ft). A102E231 DAEWOO T-154 BL2,3...
  • Page 141 Tighten the fuel rail retaining bolts to 20 NSm (15 lb- ft). 9. Install the throttle body. Refer to Section 1F, Engine Controls. A102E232 10. Install the harness retaining clamp bolt. A202E004 11. Install the air intake tube and the connector. A202E002 DAEWOO T-154 BL2,3...
  • Page 142 13. Connect the negative battery cable. A202E001 STARTER Removal Procedure 1. Remove the upper and the lower starter mounting bolts. A102E235 2. Remove the starter solenoid nuts to disconnect the electrical cable. 3. Remove the starter assembly. A102E236 DAEWOO T-154 BL2,3...
  • Page 143 Tighten the starter solenoid nuts to 15 NSm (11 lb-ft). A102E236 BATTERY/BATTERY TRAY Removal Procedure 1. Disconnect the negative battery cable and then dis- connect the positive battery cable. 2. Remove the nuts from the battery rods that fasten the battery hold-down bar clamp. A102E241 DAEWOO T-154 BL2,3...
  • Page 144 3. Fasten the bar clamp to the battery by loosely attach- ing the battery rods from the battery tray cutouts through the bar clamp holes, and loosely tightening the nuts. Tighten Tighten the battery retainer clamp-to-battery rod nuts to 4 NSm (35 lb-in). A102E241 DAEWOO T-154 BL2,3...
  • Page 145 1E – 17 ENGINE ELECTRICAL 4. Connect the negative and the positive battery cables. Tighten Tighten the battery cable nuts to 15 NSm (11 lb-ft). A102E240 DAEWOO T-154 BL2,3...
  • Page 146: Starter Motor

    5. For only those starters having a shunt coil connec- tion, use a test lamp, placing one lead on the shunt coil terminal while connecting the other lead to a ground brush or an insulated brush. A102E216 DAEWOO T-154 BL2,3...
  • Page 147 A102E217 7. Check the armature to see if it turns freely. If the ar- mature does not turn freely, break down the assembly immediately, starting with Step 14. Otherwise, give the armature a no-load test. A102E218 DAEWOO T-154 BL2,3...
  • Page 148 8.2 Low rpm combined with high current draw is an indication of excessive friction caused by tight, dirty, or worn bearings; a bent armature shaft; a shorted armature; or shorted field A102E219 coils. DAEWOO T-154 BL2,3...
  • Page 149 8.5 Low no-load speed and low current indicate high internal resistance and high current draw, which usually mean shorted fields. A102E219 9. Remove the solenoid assembly screws. A102E226 10. Remove the field connector nut. Disconnect the field connector. A102E243 DAEWOO T-154 BL2,3...
  • Page 150 13.1 Ground the solenoid motor terminal. 13.2 Adjust the voltage to 10 volts. The amme- ter reading should be 59 to 79 amperes. 13.3 Check the connections and replace the so- lenoid, if necessary. A102E221 DAEWOO T-154 BL2,3...
  • Page 151 If the saw blade vibrates, re- place the armature. 21. Recheck the armature after cleaning between the commutator bars. If the saw blade vibrates, replace A102E223 the armature. DAEWOO T-154 BL2,3...
  • Page 152 24. Disassemble the driveshaft assembly by first sepa- rating the needle bearing from the driveshaft. 25. Remove the collar and the locking ring from the groove in the driveshaft. A102E220 26. Remove the pinion stop and the drive from the drive- shaft. A102E248 DAEWOO T-154 BL2,3...
  • Page 153 28. If not done in the previous steps, remove the screws that hold the solenoid assembly into the housing, and remove the nut from the field coil connector. A102E226 29. Rotate the solenoid 90 degrees and remove it along with the return spring. A102E247 DAEWOO T-154 BL2,3...
  • Page 154 35. Push the pinion back as far as possible to take up any movement, and check the clearance with a feel- er gauge. The clearance should be 0.25 to 3.56 mm (0.01 to 0.14 inch). A102E227 DAEWOO T-154 BL2,3...
  • Page 155 A102E249 4. Install the drive and the pinion stop on the driveshaft. A102E248 5. Install the lock ring into the groove on the driveshaft and insert the collar. 6. Install the needle bearing. A102E220 DAEWOO T-154 BL2,3...
  • Page 156 9. Install the cushion and the gears. A102E224 10. Lubricate the drive end of the armature shaft with lu- bricant and install the new gear and the bearing, if necessary. A102E223 DAEWOO T-154 BL2,3...
  • Page 157 14. Position the armature assembly into the field frame. 15. Place the shield on the armature and the field frame assembly. 16. Install the armature and the field frame assembly with the shield into the starter housing. A102E222 DAEWOO T-154 BL2,3...
  • Page 158 1. Remove the generator. Refer to “Generator” in the On-Vehicle Service section. 2. Mark a match line that cannot easily be removed on the end frame to make assembly easier. 3. Pry off the plastic cover to expose the stator connec- tions. A102E201 DAEWOO T-154 BL2,3...
  • Page 159 Important: The fastening torque of this nut is 81 NSm (60 lb-ft) and may not normally be unfastened using hand strength. 6. Move to the drive end of the generator and remove the drive end bearing nut. A102E251 DAEWOO T-154 BL2,3...
  • Page 160 A102E252 9. Test the rotor for open and short circuits. The reading should be 1.7 to 2.3 ohms, or the rotor should be re- placed. A102E205 DAEWOO T-154 BL2,3...
  • Page 161 11. For vehicles with an internal generator fan, remove the drive end frame and the fan. A102E206 12. Remove the rotor assembly. A102E207 13. Remove the stator. 14. Test the stator for an open circuit using the ohmme- ter. A102E208 DAEWOO T-154 BL2,3...
  • Page 162 A102E256 18. Test the rectifier bridge by connecting the ohmmeter terminals to the bridge and the heat sink A102E211 19. Retest by connecting the ohmmeter terminals in re- verse. A102E204 DAEWOO T-154 BL2,3...
  • Page 163 23. Remove the ring in the slip ring end frame. A102E212 Assembly Procedure 1. Install the new ring in the slip ring end frame. 2. Push the new bearing outer lace into the bottom of the end frame casting. A102E257 DAEWOO T-154 BL2,3...
  • Page 164 8. Install the stator. A102E213 Notice: Take care to prevent damage to the vehicle by protecting the diode in the rectifier bridge from exces- sive heat while welding. 9. Weld the connectors of the rectifier bridge. A102E202 DAEWOO T-154 BL2,3...
  • Page 165 13. Position the fan, the collars, and the pulley on the rotor shaft and secure with the nut. Tighten Tighten the generator drive end bearing nut to 81 NSm (60 lb-ft). 14. Install the generator. Refer to “Generator” in the On- Vehicle Service section. A102E251 DAEWOO T-154 BL2,3...
  • Page 166 30 seconds at the specified temperature, charging unless they have just been discharged, such while meeting a minimum voltage requirement of as in cranking a vehicle. 7.2 volts. This rating is a measure of cold cranking ca- pacity. DAEWOO T-154 BL2,3...
  • Page 167 Refer to “Charging Time Required” in this section, which focuses on the 3. In both vehicles, apply the parking brake firmly. factors affecting both the charging time required and the rough estimates in the table below. Such low cur- DAEWOO T-154 BL2,3...
  • Page 168: Charging System

    ON, and trical wiring. All of these components are connected goes out when the engine is running. If the charge indi- electrically cator is on with the engine running, a charging system DAEWOO T-154 BL2,3...
  • Page 169 ....... . 1F-25 System Diagnosis ......1F-25 DAEWOO T-154 BL2,3...
  • Page 170 ..1F-312 DTC P1171 Fuel Trim System Lean During Power Enrichment ..... 1F-193 DAEWOO T-154 BL2,3...
  • Page 171 ....1F-362 DTC P1655 SPI Communications Between Error with PSVI Chip (1.5L SOHC) ....1F-363 DAEWOO T-154 BL2,3...
  • Page 172 ......1F-419 Throttle Position Sensor ....1F-412 Primary System-Based Diagnostics ..1F-420 DAEWOO T-154 BL2,3...
  • Page 173: Specifications

    Misfire History Cyl. 2 – Misfire History Cyl. 3 – Misfire History Cyl. 4 – Vehicle Speed Km/H 0 Km/H A/C Pressure varies A/C Request Yes/No A/C Clutch On/Off * Condition: Warmed up, idle, park or neutral, A/C off DAEWOO T-154 BL2,3...
  • Page 174: Engine Data Display Table Definitions

    ECM monitors a high voltage which it interprets as uses the fuel trims to adjust fueling in order to attempt to a cold engine. As the sensor warms (internal resistance maintain an air fuel ratio of 14.7:1. DAEWOO T-154 BL2,3...
  • Page 175 Temperature (IAT) sensor to degrees in the same man- above or below the 450 mv threshold. If the oxygen sen- ner as the engine coolant temperature (ECT) sensor. In- DAEWOO T-154 BL2,3...
  • Page 176 Total Misfire Current Counter Indicates the total number of misfires that have been de- tected in all the cylinders after 100 engine cycles. One DAEWOO T-154 BL2,3...
  • Page 177: Fastener Tightening Specifications

    MAP Sensor Mounting Bracket Bolt – MAP Sensor Retaining Bolts and Nuts – Oxygen Sensor – Parking Brake Cable Retainer Clamps – Throttle Body Retaining Bolts – Throttle Position Sensor Retaining Bolts – VGIS Actuator Assembly Mounting Bracket Bolt – DAEWOO T-154 BL2,3...
  • Page 178: Fuel System Specifications

    OHMS Temperature vs Resistance Values (Approximate) 1188 1459 1180 1802 1412 2238 1700 2796 2055 3520 2500 4450 3055 5670 3760 7280 4651 9420 5800 12300 7273 16180 9200 21450 11722 28680 15080 52700 25600 100700 45300 DAEWOO T-154 BL2,3...
  • Page 179: Schematic And Routing Diagrams

    ENGINE CONTROLS 1F – 11 SCHEMATIC AND ROUTING DIAGRAMS TAA1F010 DAEWOO T-154 BL2,3...
  • Page 180 1F – 12 ENGINE CONTROLS TAA1F020 DAEWOO T-154 BL2,3...
  • Page 181 ENGINE CONTROLS 1F – 13 DAEWOO T-154 BL2,3...
  • Page 182 1F – 14 ENGINE CONTROLS...
  • Page 183 ENGINE CONTROLS 1F – 15 DAEWOO T-154 BL2,3...
  • Page 184 ENGINE CONTROLS 1F – 16 DAEWOO T-154 BL2,3...
  • Page 185 1F –17 ENGINE CONTROLS CONNECTOR END VIEW Date Link Connector (DLC) C1F0409A TAA1F520 TAA1F530 DAEWOO T-154 BL2,3...
  • Page 186: L Sohc - 1

    ENGINE CONTROLS 1F –18 CONNECTOR END VIEW (Cont’d) A402F081 TAA1F550 ) : 1.5L SOHC TAA1F610 A102F074 A102F076 DAEWOO T-154 BL2,3...
  • Page 187: L Sohc - 2

    1F –19 ENGINE CONTROLS CONNECTOR END VIEW (Cont’d) ) : 1.5L SOHC TAA1F590 TAA1F620 A102F089 A102F082 A102F075 A402F020 DAEWOO T-154 BL2,3...
  • Page 188 ENGINE CONTROLS 1F –20 CONNECTOR END VIEW (Cont’d) TAA1F560 A402F022 A402F017 TAA1F570 TAA1F600 DAEWOO T-154 BL2,3...
  • Page 189: L Sohc - 3

    1F – 21 ENGINE CONTROLS CONNECTOR END VIEW (Cont’d) ) : 1.5L SOHC TAA1F580 A402F028 A402F019 A102F086 DAEWOO T-154 BL2,3...
  • Page 190 ENGINE CONTROLS 1F –22 BLANK DAEWOO T-154 BL2,3...
  • Page 191: Component Locator

    1F –2 3 ENGINE CONTROLS COMPONENT LOCATOR COMPONENT LOCATOR – SOHC DAEWOO T-154 BL2,3...
  • Page 192 42 Evaporative Emission (EVAP) Canister 29 Exhaust Gas Recirculation (EGR) Valve (under vehicle, behind right rear wheel) Information Sensors 43 Oil Pressure Switch 31 Manifold Absolute Pressure (MAP) Sensor 44 Air Cleaner 32 Pre-Converter Oxygen Sensor (O2S 1) 45 G Sensor DAEWOO T-154 BL2,3...
  • Page 193: Diagnosis

    10. Turn the A/C OFF for 10 seconds, if equipped. inspected, reformed, or replaced to insure contact 11. Turn the ignition OFF. The idle learn procedure is tension. complete. Poor terminal-to-wire connection. This requires re- moving the terminal from the connector body. DAEWOO T-154 BL2,3...
  • Page 194: Tec (Tooth Error Correction) Learn Procedure

    “OK” message. pleted, engine control will be learned to the opera- 8. Turn the ignition switch OFF. tor, and the engine will respond to throttle position. 9. Turn the ignition swtich ON and then clear the DTC code. DAEWOO T-154 BL2,3...
  • Page 195 BLANK DAEWOO T-154 BL2,3...
  • Page 196 1F –28 ENGINE CONTROLS TTA1F250 DAEWOO T-154 BL2,3...
  • Page 197: On-Board Diagnostic (Eobd) System Check

    Go to Step 7 Check the display for DTCs P0107, P0108, P0113, Go to “Multiple P0118, P0122, P0123, P1392. – Information Go to Are two or more of the following DTCs stored? Sensor DTCs applicable DTC Set” table DAEWOO T-154 BL2,3...
  • Page 198 2. Attempt to display the ECM data with the scan tool. Does the scan tool display ECM engine data? Go to Step 2 Go to Step 11 1. Turn the ignition OFF. – – 2. Replace the ECM. Is the repair complete? System OK DAEWOO T-154 BL2,3...
  • Page 199 ENGINE CONTROLS 1F –31 BLANK DAEWOO T-154 BL2,3...
  • Page 200: Multiple Ecm Information Sensor Dtcs Set

    5 volt reference circuit between the Techline procedure for ECM reprogramming. ECM and the splice will cause one or more of the follow- ing DTCs to be set: P0107, P0112, P0117, P0122, P1107, P1112, P1114, P1122. DAEWOO T-154 BL2,3...
  • Page 201 Does the voltage measure near the specified value? Measure the voltage between the Transmission Fluid Temperature (TFT) sensor signal circuit at the ECM harness connector and ground. Go to Step 18 Go to Step 17 Does the voltage measure near the specified value? DAEWOO T-154 BL2,3...
  • Page 202 Does the scan tool indicate that this diagnostic ran Go to Step 22 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 203 ENGINE CONTROLS 1F –35 BLANK DAEWOO T-154 BL2,3...
  • Page 204 1F –36 ENGINE CONTROLS TAA1F240 DAEWOO T-154 BL2,3...
  • Page 205 ENGINE CONTROLS 1F –37 TAA1F260 DAEWOO T-154 BL2,3...
  • Page 206: Engine Cranks But Will Not Run

    Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 207 Does the voltage measure near the value specified? Measure the voltage between the CKP connector terminals 2 and ground. 2.5 v Go to Step 22 Go to Step 24 Does the voltage measure near the value specified? DAEWOO T-154 BL2,3...
  • Page 208 – – minal 1. Go to Step 33 Is the problem found? Check for an open in the wire from the EI system ignition coil to ground. – – Go to Step 33 Is the problem found? DAEWOO T-154 BL2,3...
  • Page 209 Is the test light on? Replace the fuel pump. – Go to Step 3 – Is the repair complete? Is the fuel pressure within the value specified? 283-324 kPa Go to Step 48 Go to Step 45 (41-47 psi) DAEWOO T-154 BL2,3...
  • Page 210 2. Disconnect the fuel pump relay. 3. Connect a test light between the fuel pump relay connector terminal 86 and ground. 4. Turn the ignition ON. 2 sec Go to Step 56 Go to Step 62 Is the test light on? DAEWOO T-154 BL2,3...
  • Page 211 4. Connect a test light between the fuel injector – harness connector 1 and ground. 5. Repeat step 4 for each of the remaining fuel injectors. Is the test light on at all of the fuel injectors? Go to Step 66 Go to Step 69 DAEWOO T-154 BL2,3...
  • Page 212 1. Inspect the I/P fuse F7 2. Check for an open between the circuits from – – terminal 1 for each of the four fuel injectors and the ignition switch. Go to Step 72 Is the problem found? DAEWOO T-154 BL2,3...
  • Page 213 ENGINE CONTROLS 1F –45 BLANK DAEWOO T-154 BL2,3...
  • Page 214 1F – 4 6 ENGINE CONTROLS TAA1F230 DAEWOO T-154 BL2,3...
  • Page 215: No Malfunction Indicator Lamp

    The information is stored in the scan tool for later reference. 3. Connections that are suspected of being faulty should be thoroughly checked as described in the diagnostic aids. DAEWOO T-154 BL2,3...
  • Page 216 Go to Step 22 – Is the repair complete? Check for an open or a poor connection in the MIL control circuit and repair as necessary. – Go to Step 22 Go to Step 17 Is the repair necessary? DAEWOO T-154 BL2,3...
  • Page 217 1. Allow the engine to idle until normal operating temperature is reached. – 2. Check if any DTCs are set. Go to the appli- Are any DTCs displayed that have not been diag- cable DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 218 1F – 50 ENGINE CONTROLS TAB1F230 DAEWOO T-154 BL2,3...
  • Page 219: Malfunction Indicator Lamp On Steady

    1. Allow the engine to idle until normal operating temperature is reached. – 2. Check if any DTCs are set. Go to the appli- Are any DTCs displayed that have not been diag- cable DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 220: Fuel System Diagnosis

    Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 221 Is the problem found? 1. Replace the leaking fuel injector(s). 2. Install a fuel pressure gauge. – 3. Turn the ignition ON. 284-325 kPa Is the fuel pressure within the values specified and System OK (41-47 psi) holding steady? DAEWOO T-154 BL2,3...
  • Page 222 1. Replace the fuel pump assembly. 2. Install a fuel pressure gauge. – 3. Turn the ignition ON. 284-325 kPa Is the fuel pressure within the values specified and System OK (41-47 psi) holding steady? DAEWOO T-154 BL2,3...
  • Page 223 ENGINE CONTROLS 1F – 55 BLANK DAEWOO T-154 BL2,3...
  • Page 224: Fuel Pump Relay Circuit Check

    ECM or the wiring between the ECM and the fuel pump relay. An intermittent problem may be caused by a poor con- nection, rubbed through wire insulation, or a broken wire inside the insulation. DAEWOO T-154 BL2,3...
  • Page 225 Go to Step 13 Check for an open wire between the fuel pump relay connector terminal 86 to the engine control – module (ECM)connector terminal K54. Go to Step 10 Go to Step 12 Is the problem found? DAEWOO T-154 BL2,3...
  • Page 226 30 and the ignition system. 2. Install the fuel pump relay. – 3. Turn the ignition OFF for 10 seconds. 4. Turn the ignition ON. 2 sec System OK Does the fuel pump operate for the time specified? DAEWOO T-154 BL2,3...
  • Page 227 ENGINE CONTROLS 1F – 59 BLANK DAEWOO T-154 BL2,3...
  • Page 228: Manifold Absolute Pressure Check

    This al- 3. Disconnect the MAP sensor from the bracket and lows the ECM to make adjustments for altitude twist the MAP sensor. Output changes more than 0.1 volt indicate a faulty connector or connection. DAEWOO T-154 BL2,3...
  • Page 229 Go to Step 4 Go to Step 5 Is the problem found? Repair the MAP sensor connector terminals as needed. – – System OK Is the repair complete? Replace the MAP sensor. – System OK – Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 230: Idle Air Control System Check

    11. Turn the ignition OFF. The idle learn procedure is tested. Connect the IAC driver to the removed IAC complete. valve and turn the ignition ON. Do not start the en- gine. DAEWOO T-154 BL2,3...
  • Page 231 Does the ohmmeter show the specified value? Inspect the IAC connector terminals. – Go to Step 10 Go to Step 11 Is the problem found? Repair or replace the IAC connector terminals as needed. – – System OK Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 232 Is the repair complete? 1. Turn the ignition OFF. – – 2. Replace the ECM. System OK Is the repair complete? 1. Turn the ignition OFF. – – 2. Replace the IAC valve. System OK Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 233 ENGINE CONTROLS 1F – 65 BLANK DAEWOO T-154 BL2,3...
  • Page 234 1F – 66 ENGINE CONTROLS TAA1F240 DAEWOO T-154 BL2,3...
  • Page 235: Ignition System Check

    Go to Step 4 Is spark present from all of the ignition wires? Is spark present from at least one of the ignition wires, but not all of the ignition wires? – Go to Step 5 Go to Step 12 DAEWOO T-154 BL2,3...
  • Page 236 1. Measure the resistance between the CKP sensor terminals 1 and 3. – 2. Measure the resistance between the CKP sensor terminals 2 and 3. Go to Step 14 Go to Step 28 Is the resistance infinite (open circuit)? DAEWOO T-154 BL2,3...
  • Page 237 M5 for an open or short. Go to Step 23 Go to Step 11 Is the problem found? Repair the wire between the CKP sensor connector terminal 2 and the ECM connector terminal – – System OK Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 238 ECM connector terminal K12. This energizes the The ECM will turn the cooling fans on at low high speed cooling fan relay, bypassing the radiator fan speed when the coolant temperature is 93 C resistor. This results in high speed cooling fan operation. DAEWOO T-154 BL2,3...
  • Page 239 3. Disconnect the cooling fan connector. 4. Connect a test light between the cooling fan connector terminal B and ground. 5. Turn the ignition ON. Go to Step 8 Go to Step 9 Is the test light on? DAEWOO T-154 BL2,3...
  • Page 240: Engine Cooling Fan Circuit Check - Without A

    Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 241 – connector terminal A. System OK Is the repair complete? Repair the open wire between the cooling fan relay A connector terminal 85 and the ECM – – connector terminal K12. System OK Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 242 The ECM controls the high speed cooling If the engine fuse block fuses F14 become open fan operation by internally grounding the ECM (blown) immediately after installation, inspect for a connector terminal K28 and the ECM connector DAEWOO T-154 BL2,3...
  • Page 243 (DLC). 4. Start the engine. 5. The cooling fans should run at low speed when the coolant temperature reaches 93 C. Go to Step 5 Go to Step 10 Do the cooling fans run at low speed? DAEWOO T-154 BL2,3...
  • Page 244: Engine Cooling Fan Circuit Check - With A

    Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 245 30 and the fuse F14. – – System OK Is the repair complete? Repair the open between the cooling fan relay A connector terminal 86 and the ignition switch. – – System OK Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 246 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 247 30 and 87. 5. Connect a fused jumper between the low speed cooling fan relay connector terminals 30 and 87. 6. Turn the ignition ON. Go to Step 27 Do the cooling fans run at high speed? DAEWOO T-154 BL2,3...
  • Page 248 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 249 ENGINE CONTROLS 1F – 81 BLANK DAEWOO T-154 BL2,3...
  • Page 250 1F – 82 ENGINE CONTROLS TAA1F250 DAEWOO T-154 BL2,3...
  • Page 251: Data Link Connector Diagnosis

    Does the test light remain OFF? With the test light connected to B+, probe the Class II serial data terminal 7 at the DLC. – Go to Step 9 Go to Step 10 Does the test light remain OFF? DAEWOO T-154 BL2,3...
  • Page 252 1. Allow the engine to idle until normal operation temperature is reached. – 2. Check if any DTCs are set. Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 253 ENGINE CONTROLS 1F – 85 BLANK DAEWOO T-154 BL2,3...
  • Page 254: Fuel Injector Balance Test

    15. Reconnect the fuel injector harness and review the 6. The ignition switch must be in the OFF position at symptom diagnostic tables. least 10 seconds in order to complete the engine control module (ECM) shutdown cycle. DAEWOO T-154 BL2,3...
  • Page 255 ENGINE CONTROLS 1F – 87 BLANK DAEWOO T-154 BL2,3...
  • Page 256: Trouble Code Diagnosis

    Fuel Control P0131 Oxygen Sensor (O2S 1) Low Voltage P0132 Oxygen Sensor (O2S 1) High Voltage P0133 Oxygen Sensor (O2S 1) Slow Response P1133 Oxygen Sensor (O2S 1) Too Few Transitions P0134 Oxygen Sensor (O2S 1) No Activity DAEWOO T-154 BL2,3...
  • Page 257 G Sensor Rough Road High Voltage P0401 Exhaust Gas Recirculation (EGR) Insufficient Flow P0402 Exhaust Gas Recirculation (EGR) Excessive Flow P0404 Exhaust Gas Recirculation (EGR) Opened P1404 Exhaust Gas Recirculation (EGR) Closed Exhaust Gas Recirculation (EGR) Pintle Position Sensor Low Volt- P0405 DAEWOO T-154 BL2,3...
  • Page 258 Lower Power Counter Error (1.5L SOHC) P1607 Lower Power Counter Reset (1.5L SOHC) P1626 Immobilizer No Password P1631 Immobilizer Incorrect Password SPI Communications Between Error with SIDM chip P1650 (1.5L SOHC) SPI Communications Between Error with PSVI chip P1655 (1.5L SOHC) DAEWOO T-154 BL2,3...
  • Page 259 ENGINE CONTROLS 1F – 90 BLANK DAEWOO T-154 BL2,3...
  • Page 260 4. A normal MAP sensor will react as quickly to the throttle changes as the changes can be made. A sensor should not appear to be lazy or catch up with the throttle movements. DAEWOO T-154 BL2,3...
  • Page 261: Dtc P0106 Manifold Absolute Pressure (Map) Sensor Rationality

    Is the action complete? Repair the restriction in the MAP sensor vacuum port or hose. – – Go to Step 9 Is the action complete? Replace the MAP sensor. – Go to Step 9 – Is the action complete? DAEWOO T-154 BL2,3...
  • Page 262 Does the scan tool indicate that this diagnostic has Go to Step 10 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 263 ENGINE CONTROLS 1F – 94 BLANK DAEWOO T-154 BL2,3...
  • Page 264 TP sensor is less than 20% if rpm is less than 3000. nesses related to the sensor. A change in the display TP sensor is less than 30% if rpm is greater than will indicate the location of the fault. 3000. DAEWOO T-154 BL2,3...
  • Page 265: Dtc P0116 Manifold Absolute Pressure (Map) Sensor Intermittent High Voltage

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 11 Go to Step 2 Check if any additional DTCs are set. Are any DTCs displayed that have not been diag- – Go to applicable nosed? DTC table System OK DAEWOO T-154 BL2,3...
  • Page 266 Readings should be the same r 0 .4 volt. If a DTC P0107 is intermittent, refer to “Manifold Abso- lute Pressure Check” in this section for further diagno- sis. DAEWOO T-154 BL2,3...
  • Page 267: Dtc P0107 Manifold Absolute Pressure (Map) Sensor Low Voltage

    3. Probe the MAP sensor signal circuit terminal B with a test light to B+. 4. Turn the ignition switch ON. 90 kPa Go to Step 7 Go to Step 12 Does the scan tool read over the specified value? DAEWOO T-154 BL2,3...
  • Page 268 Does the scan tool indicate that this diagnostic has Go to Step 15 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 269 ENGINE CONTROLS 1F – 100 BLANK DAEWOO T-154 BL2,3...
  • Page 270 The MAP is less than 12.0 kPa. out terminals, improper mating, broken locks, improp- erly formed or damaged terminals, and poor TP sensor is greater than or equal to 0% if rpm is less terminal-to-wire connection. than or equal to 1500. DAEWOO T-154 BL2,3...
  • Page 271: Dtc P0117 Manifold Absolute Pressure (Map) Sensor Intermittent Low Voltage

    Does the scan tool indicate that this diagnostic ran Go to Step 8 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 272 If a DTC P0108 is intermittent, refer to MAP Sensor Out- put Check for further diagnosis. DTC P0108 may set as a result of a misfire. If misfire is present, repair the cause of misfire before using this DAEWOO T-154 BL2,3...
  • Page 273: Dtc P0108 Manifold Absolute Pressure (Map) Sensor High Voltage

    2. Operate the vehicle within the freeze frame conditions and Conditions For Setting the DTC as Go to noted. “Diagnostic Does the scan tool display a MAP voltage equal to 85 kPa Go to Step 3 Aids” or greater than the specified value? DAEWOO T-154 BL2,3...
  • Page 274 Does the scan tool indicate that this diagnostic ran Go to Step 15 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 275 ENGINE CONTROLS 1F – 106 BLANK DAEWOO T-154 BL2,3...
  • Page 276: Sensor Intermittent High Voltage

    Use the Temperature vs. Resistance Values table to evaluate the possibility of a skewed sensor. Refer to “Temperature vs. Resistance” in this section. Action Taken When the DTC Sets The Malfunction Indicator Lamp (MIL) will not illumi- nate. DAEWOO T-154 BL2,3...
  • Page 277 1. Check the IAT signal circuit between the IAT sensor connector and the ECM for an intermittent short to voltage. – 2. If a problem is found, repair as necessary. Go to Step 9 Go to Step 7 Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 278 Does the scan tool indicate that this diagnostic ran Go to Step 10 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 279 ENGINE CONTROLS 1F – 110 BLANK DAEWOO T-154 BL2,3...
  • Page 280 8. The replacement ECM must be repro- A history DTC is stored. grammed. Refer to the latest Techline procedure for The ECM will substitute a default value for in- ECM reprogramming. take air temperature. The scan tool will not show the defaulted value. DAEWOO T-154 BL2,3...
  • Page 281: Dtc P0112 Intake Air Temperature (Iat) Sensor Low Voltage

    Does the scan tool indicate that this diagnostic ran Go to Step 10 Go to Step 2 and passed? Check if any DTCs are set. Go to applicable – Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 282 The Malfunction Indicator Lamp (MIL) will not illumi- nate. The ECM will store conditions which were pres- ent when the DTC was set as Failure Records data only. This information will not be stored as Freeze Frame data. A history DTC is stored. DAEWOO T-154 BL2,3...
  • Page 283: Dtc P1112 Intake Air Temperature (Iat) Sensor Intermittent Low Voltage

    Does the scan tool indicate that this diagnostic ran Go to Step 5 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 284 The information is then stored on the scan tool for later reference. The ECM will record operating conditions at the time the diagnostic fails. This information will be DAEWOO T-154 BL2,3...
  • Page 285: Dtc P0113 Intake Air Temperature (Iat) Sensor High Voltage

    (ECM) and repair if necessary. Is a repair necessary? Go to Step 12 Go to Step 11 1. Tur the ignition switch OFF. – – 2. Replace the IAT sensor. Is the action complete? Go to Step 12 DAEWOO T-154 BL2,3...
  • Page 286 Does the scan tool indicate that this diagnostic ran Go to Step 13 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 287 ENGINE CONTROLS 1F – 118 BLANK DAEWOO T-154 BL2,3...
  • Page 288 DTC set as Failure Records data only. evaluate the possibility of a skewed sensor. Refer to This information will not be stored as Freeze Frame “Temperature vs. Resistance” in this section. data. A history DTC is stored. DAEWOO T-154 BL2,3...
  • Page 289: Dtc P1114 Engine Coolant Temperature (Ect) Sensor Intermittent Low Voltage

    Does the scan tool indicate that this diagnostic ran Go to Step 5 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 290 DTC was set as Failure Records data evaluate the possibility of a skewed sensor. Refer to only. This information will not be stored as Freeze “Temperature vs. Resistance” in this section. Frame data. A history DTC is stored. DAEWOO T-154 BL2,3...
  • Page 291: Dtc P1115 Engine Coolant Temperature (Ect) Sensor Intermittent High Voltage

    1. Check the ECT signal circuit between the ECT sensor connector and the ECM for an – intermittent short to voltage. 2. If a problem is found, repair as necessary. Go to Step 10 Go to Step 8 Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 292 Does the scan tool indicate that this diagnostic ran Go to Step 11 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 293 ENGINE CONTROLS 1F – 124 BLANK DAEWOO T-154 BL2,3...
  • Page 294 7. The replacement ECM must be repro- grammed. Refer to the latest Techline procedure for Both cooling fan turns ON. ECM reprogramming. The ECM will substitute a default value for ECT. The scan tool may not show the defaulted value. DAEWOO T-154 BL2,3...
  • Page 295: Dtc P0117 Engine Coolant Temperature (Ect) Sensor Low Voltage

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 9 Go to Step 2 Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 296 ECM senses the change, then the ECM A history DTC is stored. and the ECT wiring are OK. Both cooling fan turns ON. 11. The replacement ECM must be repro- grammed. Refer to the latest Techline procedure for ECM reprogramming. DAEWOO T-154 BL2,3...
  • Page 297: Dtc P0118 Engine Coolant Temperature (Ect) Sensor High Voltage

    1. Tur the ignition switch OFF. – – 2. Replace the ECT sensor. Go to Step 12 Is the action complete? 1. Tur the ignition switch OFF. – – 2. Replace the ECM. Go to Step 12 Is the action complete? DAEWOO T-154 BL2,3...
  • Page 298 Does the scan tool indicate that this diagnostic ran Go to Step 13 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 299 ENGINE CONTROLS 1F – 130 BLANK DAEWOO T-154 BL2,3...
  • Page 300 The information is then Conditions for Clearing the MIL/DTC stored on the scan tool for later reference. The history DTC will clear after 40 consecutive warm- up cycles in which the diagnostic runs without a fault. DAEWOO T-154 BL2,3...
  • Page 301: Dtc P1121 Throttle Position (Tp) Sensor Intermittent High Voltage

    Does the scan tool indicate that this diagnostic ran Go to Step 10 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 302 6. If the test light illuminates while probing the TP signal The DTC(s) can be cleared using the scan tool. circuit, then the TP signal circuit is shorted to ground. 8. The replacement ECM must be programmed. Refer to the latest Techline procedure for ECM reprogramming. DAEWOO T-154 BL2,3...
  • Page 303: Dtc P0122 Throttle Position (Tp) Sensor Low Voltage

    1. Tur the ignition switch OFF. – – 2. Replace the TP sensor. Go to Step 12 Is the action complete? 1. Tur the ignition switch OFF. – – 2. Replace the ECM. Go to Step 12 Is the action complete? DAEWOO T-154 BL2,3...
  • Page 304 Does the scan tool indicate that this diagnostic ran Go to Step 13 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 305 ENGINE CONTROLS 1F – 136 BLANK DAEWOO T-154 BL2,3...
  • Page 306: Intermittent Low Voltage

    The information is then Conditions for Clearing the MIL/DTC stored on the scan tool for later reference. The history DTC will clear after 40 consecutive warm up cycles in which the diagnostic runs without a fault. DAEWOO T-154 BL2,3...
  • Page 307 Does the scan tool indicate that this diagnostic ran Go to Step 10 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 308 0.2 v if the ECM and wiring are OK. 5. Probing the ground circuit with a test light checks the circuit for high resistance which will cause a DTC P0123 to set. DAEWOO T-154 BL2,3...
  • Page 309: Dtc P0123 Throttle Position (Tp) Sensor High Voltage

    – 2. Replace the TP sensor. Is the action complete? Go to Step 12 1. Tur the ignition switch OFF. – – 2. Replace the engine control module (ECM). Is the action complete? Go to Step 12 DAEWOO T-154 BL2,3...
  • Page 310 Does the scan tool indicate that this diagnostic ran and passed? Go to Step 13 Go to Step 2 Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 311 ENGINE CONTROLS 1F – 142 BLANK DAEWOO T-154 BL2,3...
  • Page 312 10 q C (50 q F), the time for coolant to reach a stabilized closed loop value (11 q C) is grater than 5 minutes. Start-up coolant temperature is less than or equal to 32 q C (89.6 q F). DAEWOO T-154 BL2,3...
  • Page 313 OK at this point. Check for a proper thermo- Improper mating. stat and cooling fan operation. Broken locks. 10. The replacement ECM must be programmed. Improperly formed. Refer to the latest Techline procedure for ECM Damaged terminals. reprogramming. Poor terminal to wire connection. DAEWOO T-154 BL2,3...
  • Page 314: Dtc P0125 Engine Coolant Temperature (Ect) Insufficient For Closed Loop Fuel Control

    Check the ECT ground circuit for an open and repair as necessary. – Is the repair complete? Go to Step 12 Go to Step 10 1. Turn the ignition OFF. 2. Replace the ECM. – – Go to Step 12 Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 315 Does the scan tool indicate that this diagnostic ran Go to Step 13 Go to Step 2 and passed? Check if any additional DTCs are set. Go to applicable Are any DTCs displayed that have not been – DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 316 P0402, P0404, P0405, P0406, P0506, P0507 and Fuel pressure – The system will be lean if the fuel pres- P1404 are not set. sure is too low. It may be necessary to monitor the fuel pressure while driving the vehicle at various road DAEWOO T-154 BL2,3...
  • Page 317: Dtc P0131 Oxygen Sensor (O2S 1) Low Voltage

    Go to Step 5 the specified values? Check the O2S 1 sensor signal circuit, terminal 2 for a short to ground and repair as necessary. – Go to Step 7 Go to Step 6 Is a repair necessary. DAEWOO T-154 BL2,3...
  • Page 318 Does the scan tool indicate that this diagnostic ran and passed? Go to Step 8 Go to Step 2 Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 319 ENGINE CONTROLS 1F – 150 BLANK DAEWOO T-154 BL2,3...
  • Page 320 No related malfunctions. (See P0131) Leaking injector – A leaking or malfunctioning injector 1.5L SOHC can cause the system to go rich causing a DTC P0132. System volage is greater than 10 volts. A 3 seconds delay after conditions met. DAEWOO T-154 BL2,3...
  • Page 321: Dtc P0132 Oxygen Sensor (O2S 1) High Voltage

    – Go to Step 7 Go to Step 6 Is a repair necessary. 1. Turn the ignition OFF. – – 2. Replace the /ECM. Go to Step 7 Is the action complete? DAEWOO T-154 BL2,3...
  • Page 322 Does the scan tool indicate that this diagnostic ran and passed? Go to Step 8 Go to Step 2 Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 323 ENGINE CONTROLS 1F – 154 BLANK DAEWOO T-154 BL2,3...
  • Page 324 The purge duty cycle (D.C) is less than 20%. 1.5L SOHC) consecutive ignition cycles in which the The rpm is between 1500 and 4000. diagnostic runs without a fault. The airflow is between 9 and 40 g/sec. DAEWOO T-154 BL2,3...
  • Page 325: Dtc P0133 Oxygen Sensor (O2S 1) Slow Response

    Does the scan tool indicate DTC P0133 failed this Aids” Go to Step 4 ignition cycle? Did the scan tool indicate that DTC P1133 or P1134 Go to failed this ignition cycle? applicable – DTC table Go to Step 5 DAEWOO T-154 BL2,3...
  • Page 326 1. Turn the ignition OFF. 2. Replace the ECM. – – Is the repair complete? Go to Step 16 1. Turn the ignition OFF. 2. Replace the O2S 1. – – Is the repair complete? Go to Step 16 DAEWOO T-154 BL2,3...
  • Page 327 Does the scan tool indicate that this diagnostic ran and passed? Go to Step 17 Go to Step 2 Check if any additional DTCs are set. Go to – applicable Are any DTCs displayed that have not been diagnosed? DTC table System OK DAEWOO T-154 BL2,3...
  • Page 328 A 3 second delay after conditions met. the fault condition is no longer present. A history DTC will clear after 40 consecutive warm-up cycles have occurred without a fault. DTC(s) can be cleared by using the scan tool . DAEWOO T-154 BL2,3...
  • Page 329: Dtc P1133 Oxygen Sensor (O2S 1) Too Few Transitions

    Oxygen Sensor (O2S 1) is securely installed. – Corrosion on terminals. Terminal tension (at O2S 1 and at the ECM). Damaged wiring. Is a problem found in any of the above areas? Go to Step 9 Go to Step 5 DAEWOO T-154 BL2,3...
  • Page 330 3. If the O2S 1 low circuit measures over the specified value, repair the open or poor connection as necessary. Is an O2S 1 low circuit problem found and cor- Go to Step 15 Go to Step 14 rected? DAEWOO T-154 BL2,3...
  • Page 331 Does the scan tool indicate that this diagnostic ran Go to Step 16 Go to Step 2 and passed? Check if any additional DTCs are set. Are any DTCs displayed that have not been – Go to applicable DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 332 The engine coolant temperature is greater than 60 C checks and store the freeze frame and failure re- (140 F). cords data on the scan tool if applicable. This The airflow is greater than 9 g/s. creates an electronic copy of the data taken when DAEWOO T-154 BL2,3...
  • Page 333: Dtc P0134 Oxygen Sensor (O2S 1) No Activity

    2. Using a Digital Voltmeter (DVM), measure the voltage between the O2S 1 sensor harness connector (sensor side) terminal 2 and ground. Does the DVM display a voltage below the specified 300 mv Go to Step 9 Go to Step 8 value? DAEWOO T-154 BL2,3...
  • Page 334 Does the scan tool indicate that this diagnostic has Go to Step 13 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 335 ENGINE CONTROLS 1F – 166 BLANK DAEWOO T-154 BL2,3...
  • Page 336 P0131, P0132, P0134, P1167, P1171 are not set. A malfunction in the O2S 1 ignition feed or ground circuit 3 second delay after conditions met. may cause a DTC P1134 to set. Check O2S 1 circuitry for intermittent faults or poor connections. If connections DAEWOO T-154 BL2,3...
  • Page 337: Dtc P1134 Oxygen Sensor (O2S 1) Transition Ratio

    2 and ground. 4. Also measure the voltage between the low circuit, terminal 2 and ground. Are both voltages in the specified range? 3-5 v Go to Step 6 Go to Step 8 DAEWOO T-154 BL2,3...
  • Page 338 Does the scan tool indicate that this diagnostic ran and passed? Go to Step 15 Go to Step 2 Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 339 ENGINE CONTROLS 1F – 170 BLANK DAEWOO T-154 BL2,3...
  • Page 340 The engine coolant temperature is greater than 60 q C ly. If the catalyst is functioning properly, the HO2S 2 sig- (140 q F). nal will be far less active than the signal produced by the 1.5L SOHC Oxygen Sensor (O2S 1). DAEWOO T-154 BL2,3...
  • Page 341 The DTC(s) can be cleared by using the scan tool. 6. The replacement ECM must be repro- Diagnostic Aids grammed. Refer to the latest Techline procedure for An intermittent may be caused by rubbed-through wire ECM reprogramming. insulation or a wire contacting the exhaust. DAEWOO T-154 BL2,3...
  • Page 342: Dtc P0137 Heated Oxygen Sensor (Ho2S 2) Low Voltage

    Does the scan tool indicate that this diagnostic has Go to Step 9 Go to Step 2 ran and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 343 ENGINE CONTROLS 1F – 174 BLANK DAEWOO T-154 BL2,3...
  • Page 344 The engine coolant temperature is greater than 60 q C ly. If the catalyst is functioning properly, the HO2S 2 sig- (140 q F). nal will be far less active than the signal produced by the 1.5L SOHC Oxygen Sensor (O2S 1). DAEWOO T-154 BL2,3...
  • Page 345 A history DTC will clear after 40 consecutive warm up 8. The replacement ECM must be repro- cycles without a fault. grammed. Refer to the latest Techline procedure for ECM reprogramming. The DTC(s) can be cleared by using the scan tool. DAEWOO T-154 BL2,3...
  • Page 346: Dtc P0138 Heated Oxygen Sensor (Ho2S 2) High Voltage

    Does the scan tool indicate that this diagnostic has Go to Step 10 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 347 ENGINE CONTROLS 1F – 178 BLANK DAEWOO T-154 BL2,3...
  • Page 348 If the catalyst is functioning properly, the HO2S 2 sig- System voltage is greater than 10 volts. nal will be far less active than the signal produced by the Closed loop stoichiometry. Oxygen Sensor (O2S 1). DAEWOO T-154 BL2,3...
  • Page 349 10. The replacement ECM must be repro- A poor connection or a damaged harness – Inspect grammed. Refer to the latest Techline procedure for the harness for a short to ground in the sensor signal ECM reprogramming. DAEWOO T-154 BL2,3...
  • Page 350: Dtc P0140 Heated Oxygen Sensor (Ho2S 2) No Activity

    3. Check the HO2S 2 high circuit for continuity and – – repair as necessary. Go to Step 11 Is the repair complete? 1. Turn the ignition OFF. 2. Replace the ECM. – – Go to Step 11 Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 351 Does the scan tool indicate that this diagnostic has Go to Step 12 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 352 If the catalyst is functioning properly, the HO2S 2 sig- Heater electrical current is less than 0.1 amperes. nal will be far less active than the signal produced by the Engine run time is greater than 60 seconds. Oxygen Sensor (O2S 1). DAEWOO T-154 BL2,3...
  • Page 353 Diagnostic Aids the ignition feed circuit before replacing the fuse. An intermittent may be caused by a rubbed-through wire insulation or a wire contacting the exhaust. DAEWOO T-154 BL2,3...
  • Page 354: Dtc P0141 Heated Oxygen Sensor (Ho2S 2) Heater

    Does the scan tool indicate that this diagnostic has Go to Step 14 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 355 ENGINE CONTROLS 1F – 186 BLANK DAEWOO T-154 BL2,3...
  • Page 356: Decel Fuel Cut-Off (Dfco)

    This information will be stored in 5. The replacement ECM must be reprogrammed. Re- the Freeze Frame and Failure Records buffers. fer to the least Techline procedure for ECM repro- A history DTC is stored. gramming. DAEWOO T-154 BL2,3...
  • Page 357 Does the scan tool indicate that this diagnostic has run and passed? Go to Step 7 Go to Step 2 Check if any additional DTCs are set. Go to applicable DTC – Are any DTCs displayed that have not been diag- table nosed? System OK DAEWOO T-154 BL2,3...
  • Page 358: 1.5L Sohc

    (default) value for the MAP sensor. If the lean con- dition is gone when the sensor is disconnected, substi- tute a known good sensor and recheck. Fuel contamination – Water, in even small amounts, near the in-tank fuel pump inlet, can be delivered to the DAEWOO T-154 BL2,3...
  • Page 359: Dtc P0171 Fuel Trim System Too Lean

    3. Operate the vehicle within the Freeze Frame conditions and Conditions for Setting The DTC as noted. Does the Fuel Trim Index go below the specified value while operating under the specified condi- Go to Step 16 Go to Step 5 tions? DAEWOO T-154 BL2,3...
  • Page 360 P0506 Idle Speed RPM Lower Than Desired Idle Speed” or “DTC P0507 Idle Speed RPM Higher – Than Desired Idle Speed” in this section. 2. Repair as necessary. Go to Step 16 Go to Step 13 Was a repair necessary? DAEWOO T-154 BL2,3...
  • Page 361 Does the scan tool indicate that this diagnostic ran Go to Step 17 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 362 6. If no faults have been found at this point and no addi- stored in the freeze frame and failure records buffers. tional DTCs were set, refer to “Diagnostic Aids” in A history DTC is stored. this section for additional checks and information. DAEWOO T-154 BL2,3...
  • Page 363: Dtc P1171 Fuel Trim System Lean During Power Enrichment

    Does the scan tool indicate that this diagnostic has Go to Step 6 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 364 Improperly formed Damaged terminals Poor terminal to wire connection Inspect the wiring harness for damage. If the harness appears to be OK, observe the O2S 1 display on the scan tool while moving the connectors and the wiring DAEWOO T-154 BL2,3...
  • Page 365: Dtc P0172 Fuel Trim System Too Rich

    – rect any problem found. Does the inspection of the throttle body reveal a Go to Step 21 Go to Step 8 condition requiring a repair or replacement? DAEWOO T-154 BL2,3...
  • Page 366 Is a problem isolated that requires a repair? 1. Perform the Fuel Injector Balance Test. – 2. If the table isolates a problem, repair as necessary. Go to Step 21 Go to Step 18 Does the table isolate a problem requiring a repair? DAEWOO T-154 BL2,3...
  • Page 367 Does the scan tool indicate that this diagnostic has Go to Step 22 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 368 1F – 199 ENGINE CONTROLS FAA1F210 DAEWOO T-154 BL2,3...
  • Page 369 9. The replacement ECM must be repro- A history DTC will clear after 40 consecutive warm up grammed. Refer to the latest Techline procedure for cycles without a fault. ECM reprogramming. The DTC(s) can be cleared by using the scan tool. DAEWOO T-154 BL2,3...
  • Page 370: Dtc P0201 Injector 1 Output Circuit Fault

    Does the scan tool indicate that this diagnostic ran Go to Step 11 Go to Step 3 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 371 ENGINE CONTROLS 1F – 202 BLANK DAEWOO T-154 BL2,3...
  • Page 372 1F – 203 ENGINE CONTROLS FAA1F210 DAEWOO T-154 BL2,3...
  • Page 373: Dtc P0202 Injector 2 Output Circuit Fault

    Go to Step 3 Will Not Run” 1. Install a scan tool and clear the Diagnostic Trouble Codes (DTC). – 2. Idle the engine for one minute. Go to Step 5 Go to Step 4 Does DTC P0202 reset? DAEWOO T-154 BL2,3...
  • Page 374 Does the scan tool indicate that this diagnostic ran Go to Step 11 Go to Step 3 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 375 ENGINE CONTROLS 1F – 206 BLANK DAEWOO T-154 BL2,3...
  • Page 376 1F – 207 ENGINE CONTROLS FAA1F210 DAEWOO T-154 BL2,3...
  • Page 377: Dtc P0203 Injector 3 Output Circuit Fault

    Go to Step 3 Will Not Run” 1. Install a scan tool and clear the Diagnostic Trouble Codes (DTCs). – 2. Idle the engine for one minute. Go to Step 5 Go to Step 4 Does DTC P0203 reset? DAEWOO T-154 BL2,3...
  • Page 378 Does the scan to0l indicate that this diagnostic ran and passed? Go to Step 11 Go to Step 3 Check if any additional DTCs are set. – Go to applicable System OK Are any DTCs displayed that have not been DTC table diagnosed? DAEWOO T-154 BL2,3...
  • Page 379 ENGINE CONTROLS 1F – 210 BLANK DAEWOO T-154 BL2,3...
  • Page 380 1F – 211 ENGINE CONTROLS FAA1F210 DAEWOO T-154 BL2,3...
  • Page 381: Dtc P0204 Injector 4 Output Circuit Fault

    Go to Step 3 Will Not Run” 1. Install a scan tool and clear the Diagnostic Trouble Codes (DTC). – 2. Idle the engine for one minute. Go to Step 5 Go to Step 4 Does DTC P0204 reset? DAEWOO T-154 BL2,3...
  • Page 382 Does the scan tool indicate that this diagnostic ran Go to Step 11 Go to Step 3 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 383 ENGINE CONTROLS 1F – 214 BLANK DAEWOO T-154 BL2,3...
  • Page 384 1F – 215 ENGINE CONTROLS FAA1F220 DAEWOO T-154 BL2,3...
  • Page 385 Freeze Frame and Failure Records buff- 7000 rpm. ers. Engine acceleration rate is less than or equal to 10 A history DTC is stored. consecutive powerstrokes. Engine deceleration rate is less than or equal to 12 consecutive powerstrokes. DAEWOO T-154 BL2,3...
  • Page 386 Check thoroughly for any type of leak or restric- to the wiring harness. The replacement ECM tion. must be reprogrammed. Refer to the latest Techline procedure for ECM reprogramming. Check for air leaks at the throttle body mounting area and intake manifold sealing surfaces. DAEWOO T-154 BL2,3...
  • Page 387: Dtc P0300 Multiple Cylinder Misfire

    4. Crank the engine and note the test light. Does the injector test light blink? Go to Step 14 Go to Step 15 Perform the Fuel Injector Balance Test. – Go to Step 9 Go to Step 16 Are the fuel injectors OK? DAEWOO T-154 BL2,3...
  • Page 388 Does the scan tool indicate that this diagnostic ran Go to Step 28 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 389 ENGINE CONTROLS 1F – 220 BLANK DAEWOO T-154 BL2,3...
  • Page 390 1F – 221 ENGINE CONTROLS FAA1F220 DAEWOO T-154 BL2,3...
  • Page 391 Freeze Frame and Failure Records buff- 7000 rpm. ers. Engine acceleration rate is less than or equal to 10 A history DTC is stored. consecutive powerstrokes. Engine deceleration rate is less than or equal to 12 consecutive powerstrokes. DAEWOO T-154 BL2,3...
  • Page 392 Check thoroughly for any type of leak or restric- to the wiring harness. The replacement ECM tion. must be reprogrammed. Refer to the latest Techline procedure for ECM reprogramming. Check for air leaks at the throttle body mounting area and intake manifold sealing surfaces. DAEWOO T-154 BL2,3...
  • Page 393: Dtc P0301 Cylinder 1 Misfire

    4. Crank the engine and note the test light. Go to Step 14 Go to Step 15 Does the injector test light blink? Perform the Fuel Injector Balance Test. – Go to Step 9 Go to Step 16 Is the fuel injector OK? DAEWOO T-154 BL2,3...
  • Page 394 Does the scan tool indicate that this diagnostic ran Go to Step 28 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 395 ENGINE CONTROLS 1F – 224 BLANK DAEWOO T-154 BL2,3...
  • Page 396 1F – 225 ENGINE CONTROLS FAA1F220 DAEWOO T-154 BL2,3...
  • Page 397 Freeze Frame and Failure Records buff- 7000 rpm. ers. Engine acceleration rate is less than or equal to 10 A history DTC is stored. consecutive powerstrokes. Engine deceleration rate is less than or equal to 12 consecutive powerstrokes. DAEWOO T-154 BL2,3...
  • Page 398 Check thoroughly for any type of leak or restric- to the wiring harness. The replacement ECM tion. must be programmed. Refer to the latest Techline procedure for ECM reprogramming. Check for air leaks at the throttle body mounting area and intake manifold sealing surfaces. DAEWOO T-154 BL2,3...
  • Page 399: Dtc P0302 Cylinder 2 Misfire

    4. Crank the engine and note the test light. Go to Step 14 Go to Step 15 Does the injector test light blink? Perform the Fuel Injector Balance Test. – Go to Step 9 Go to Step 16 Is the fuel injector OK? DAEWOO T-154 BL2,3...
  • Page 400 Does the scan tool indicate that this diagnostic ran Go to Step 28 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 401 ENGINE CONTROLS 1F – 230 BLANK DAEWOO T-154 BL2,3...
  • Page 402 1F – 231 ENGINE CONTROLS FAA1F220 DAEWOO T-154 BL2,3...
  • Page 403 Freeze Frame and Failure Records buff- 7000 rpm. ers. Engine acceleration rate is less than or equal to 10 A history DTC is stored. consecutive powerstrokes. Engine deceleration rate is less than or equal to 12 consecutive powerstrokes. DAEWOO T-154 BL2,3...
  • Page 404 Check thoroughly for any type of leak or restric- to the wiring harness. The replacement ECM tion. must be reprogrammed. Refer to the latest Techline procedure for ECM reprogramming. Check for air leaks at the throttle body mounting area and intake manifold sealing surfaces. DAEWOO T-154 BL2,3...
  • Page 405: Dtc P0303 Cylinder 3 Misfire

    4. Crank the engine and note the test light. Go to Step 14 Go to Step 15 Does the injector test light blink? Perform the Fuel Injector Balance Test. – Go to Step 9 Go to Step 16 Is the fuel injector OK? DAEWOO T-154 BL2,3...
  • Page 406 Does the scan tool indicate that this diagnostic ran Go to Step 28 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 407 ENGINE CONTROLS 1F – 237 BLANK DAEWOO T-154 BL2,3...
  • Page 408 1F – 238 ENGINE CONTROLS FAA1F220 DAEWOO T-154 BL2,3...
  • Page 409 Freeze Frame and Failure Records buff- Engine acceleration rate is less than or equal to 10 ers. consecutive powerstrokes. A history DTC is stored. Engine deceleration rate is less than or equal to 12 consecutive powerstrokes. DAEWOO T-154 BL2,3...
  • Page 410 Check thoroughly for any type of leak or restric- to the wiring harness. The replacement ECM tion. must be reprogrammed. Refer to the latest Techline procedure for ECM reprogramming. Check for air leaks at the throttle body mounting area and intake manifold sealing surfaces. DAEWOO T-154 BL2,3...
  • Page 411: Dtc P0304 Cylinder 4 Misfire

    4. Crank the engine and note the test light. Go to Step 14 Go to Step 15 Does the injector test light blink? Perform the Fuel Injector Balance Test. – Go to Step 9 Go to Step 16 Is the fuel injector OK? DAEWOO T-154 BL2,3...
  • Page 412 Does the scan tool indicate that this diagnostic ran Go to Step 28 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 413 ENGINE CONTROLS 1F – 243 BLANK DAEWOO T-154 BL2,3...
  • Page 414 Action Taken When the DTC Sets 10. The replacement ECM must be reprogrammed. Re- The Malfunction Indicator Lamp (MIL) will not illumi- fer to the latest Techline procedure for ECM repro- nate. gramming. DAEWOO T-154 BL2,3...
  • Page 415 – 3. Operate the vehicle within the conditions for setting this DTC as supported in the text. Does the scan tool indicate that this diagnostic ran and passed? Go to Step 12 Go to Step 2 DAEWOO T-154 BL2,3...
  • Page 416 DTC P0317 – Rough Road Sensor Source Not Detected (1.5L SOHC) (Cont’d) Step Action Value Check if any additional DTCs are set. Go to applicable DTC – Are any DTCs displayed that have not been table diagnosed? System OK DAEWOO T-154 BL2,3...
  • Page 417 ENGINE CONTROLS 1F – 247 BLANK DAEWOO T-154 BL2,3...
  • Page 418 The MIL will illuminate after three consecutive trip with a fail (1.5L SOHC). The ECM will record operating conditions at the time the diagnostic fails. This information will be stored in the Freeze Frame and Failure Records buff- ers. A history DTC is stored. DAEWOO T-154 BL2,3...
  • Page 419: Dtc P0325 Knock Sensor Internal Malfunction

    Does the scan tool indicate that this diagnostic has Go to Step 8 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 420 Any circuitry, that is suspected as causing the com- plaint, should be thoroughly checked for the following conditions: Backed-out terminals Improper mating Broken locks Action Taken When the DTC Sets Improperly formed Damaged terminals DAEWOO T-154 BL2,3...
  • Page 421: Dtc P0327 Knock Sensor Circuit Fault

    3. With a Digital Voltmeter (DVM) connected to ground, measure the resistance of the knock sensor through the knock sensor signal circuit, terminal M18. Go to Step 7 Go to Step 9 4.6-4.8 M : Is the measured value within the specified value? DAEWOO T-154 BL2,3...
  • Page 422 Does the scan tool indicate that this diagnostic has Go to Step 13 Go to Step 2 ran and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 423 ENGINE CONTROLS 1F – 253 BLANK DAEWOO T-154 BL2,3...
  • Page 424 Conditions for Clearing the MIL/DTC prompts the technician to complete some basic The ECM will turn the MIL off on the third (fourth checks and store the freeze frame and failure re- –1.5L SOHC) consecutive trip cycle dur- DAEWOO T-154 BL2,3...
  • Page 425: Dtc P0336 58X Crankshaft Position (Ckp) Sensor Extra/Missing Pulses

    – Go to Step 11 Go to Step 10 Do any terminals require replacement? 1. Turn the ignition switch OFF. – – 2. Replace the ECM. Go to Step 11 Is the action complete? DAEWOO T-154 BL2,3...
  • Page 426 Does the scan tool indicate that this diagnostic ran and passed? Go to Step 12 Go to Step 2 Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 427 ENGINE CONTROLS 1F – 257 BLANK DAEWOO T-154 BL2,3...
  • Page 428 DTCs can be cleared by using the scan tool. 5. After the CKP system variation has been learned, wait above 10 seconds with ignition switch OFF to prevent being cleared the learned value ( 1.5L SOHC). DAEWOO T-154 BL2,3...
  • Page 429: Dtc P1336 58X Crankshaft Position (Ckp) Sensor Tooth Error Not Learned

    10 seconds Go to Step 6 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 430 The ECM will store conditions which were pres- Number(s) below refer to the step number(s) on the ent when the DTC was set as Freeze Frame and in Diagnostic Table. the Failure Records data. A history DTC is stored. DAEWOO T-154 BL2,3...
  • Page 431: Dtc P0337 58X Crankshaft Position (Ckp) Sensor No Signal

    Is the repair complete? Go to Step 10 Check the CKP sensor High or Low circuits for an open, short to ground or short to voltage and repair – – as necessary. Go to Step 10 Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 432 Does the scan tool indicate that this diagnostic ran and passed? Go to Step 11 Go to Step 2 Check if any additional DTCs are set. Go to – Are any DTCs displayed that have not been diag- applicable nosed? DTC table System OK DAEWOO T-154 BL2,3...
  • Page 433 ENGINE CONTROLS 1F – 263 BLANK DAEWOO T-154 BL2,3...
  • Page 434 ECM will fuel the engine using the Al- The MIL will turn off after three (four – ternating Synchronous Double Fire (ASDF) method. 1.5L SOHC) consecutive ignition cycles in which the diagnostic runs without a fault. Conditions for Setting the DTC Engine is running. DAEWOO T-154 BL2,3...
  • Page 435: Dtc P0341 Camshaft Position (Cam) Sensor Rationality

    Does the test light illuminate? Go to Step 8 Go to Step 9 With a test light connected to B+, probe the CMP harness connector terminal B. – Does the test light illuminate? Go to Step 7 Go to Step 11 DAEWOO T-154 BL2,3...
  • Page 436 Does the scan tool indicate that this diagnostic ran and passed? Go to Step 16 Go to Step 2 Check if any additional DTCs are set. Go to – applicable Are any DTCs displayed that have not been diag- nosed? DTC table System OK DAEWOO T-154 BL2,3...
  • Page 437 ENGINE CONTROLS 1F – 267 BLANK DAEWOO T-154 BL2,3...
  • Page 438 1.5L SOHC) consecutive ignition cycles in which the ternating Synchronous Double Fire (ASDF) method. diagnostic runs without a fault. Conditions for Setting the DTC A history DTC will clear after 40 consecutive warm up Engine is running. cycles without a fault. DAEWOO T-154 BL2,3...
  • Page 439: Dtc P0342 Camshaft Position (Cmp) Sensor No Signal

    Go to Step 13 Aids” Using a Digital Voltmeter (DVM), check the voltage between the CMP harness connector, terminal A and ground. 5 volts Go to Step 11 Go to Step 9 Does the DVM display near the specified values? DAEWOO T-154 BL2,3...
  • Page 440 Does the scan tool indicate that this diagnostic has Go to Step 2 run and passed? Go to Step 14 Check if any additional DTCs are set. Go to applicable – Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 441 ENGINE CONTROLS 1F – 271 BLANK DAEWOO T-154 BL2,3...
  • Page 442 1F – 272 ENGINE CONTROLS TAA1F240 DAEWOO T-154 BL2,3...
  • Page 443 The ECM will turn the MIL OFF on the third grammed. Refer to the latest Techline procedure for (fourth – 1.5L SOHC) consecutive trip ECM reprogramming. cycle during which the diagnostic has been run and the fault condition is no longer present. DAEWOO T-154 BL2,3...
  • Page 444: Dtc P0351 Ignition Control Circuit A Fault

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 9 Go to Step 2 Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 445 ENGINE CONTROLS 1F – 275 BLANK DAEWOO T-154 BL2,3...
  • Page 446 1F – 276 ENGINE CONTROLS TAA1F240 DAEWOO T-154 BL2,3...
  • Page 447 (fourth – 1.5L SOHC) consecutive trip 7. The replacement ECM must be repro- cycle during which the diagnostic has been run and grammed. Refer to the latest Techline procedure for the fault condition is no longer present. ECM reprogramming. DAEWOO T-154 BL2,3...
  • Page 448 Does the scan tool indicate that this diagnostic ran and passed? Go to Step 9 Go to Step 2 Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 449 ENGINE CONTROLS 1F – 279 BLANK DAEWOO T-154 BL2,3...
  • Page 450 The G sensor will give correct voltages only if it is level and mounted securely to its bracket. Reviewing the Failure Records vehicle mileage since the diagnostic test last failed may help determine how DAEWOO T-154 BL2,3...
  • Page 451: Dtc P1391 G Sensor Rough Road Rationality

    ECM – and the G sensor, or for a poor connection at the 3. If the problem is found, repair as necessary. Go to Step 14 Go to Step 10 Is a problem found? DAEWOO T-154 BL2,3...
  • Page 452 Does the scan tool indicate that this diagnostic ran Go to Step 15 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 453 ENGINE CONTROLS 1F – 283 BLANK DAEWOO T-154 BL2,3...
  • Page 454 D A history Diagnostic Trouble Code (DTC) will clear af- grammed. Refer to the latest Techline procedure for ter 40 consecutive warm-up cycles without a fault. ECM reprogramming. D DTC(s) can be cleared by using the scan tool. DAEWOO T-154 BL2,3...
  • Page 455: Dtc P1392 G Sensor Rough Road Low Voltage

    1. Turn the ignition OFF. – – 2. Replace the G sensor. Go to Step 11 Is the repair complete? 1. Turn the ignition OFF. – – 2. Replace the ECM Go to Step 11 Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 456 Does the scan tool indicate that this diagnostic ran Go to Step 12 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 457 ENGINE CONTROLS 1F – 287 BLANK DAEWOO T-154 BL2,3...
  • Page 458 10. The replacement ECM must be repro- D A history DTC will clear after 40 consecutive warm up grammed. Refer to the latest Techline procedure for cycles without a fault. ECM reprogramming. D DTC(s) can be cleared by using the scan tool. DAEWOO T-154 BL2,3...
  • Page 459: Dtc P1393 G Sensor Rough Road High Voltage

    – – 2. Replace the ECM Go to Step 12 Is the repair complete? 1. Turn the ignition OFF. – Go to Step 10 2. Replace the G sensor. Go to Step 12 Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 460 Does the scan tool indicate that this diagnostic ran Go to Step 13 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTC displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 461 ENGINE CONTROLS 1F – 291 BLANK DAEWOO T-154 BL2,3...
  • Page 462 D A history DTC will clear after 40 consecutive warm-up 6. The replacement ECM must be reprogrammed. Re- cycles without a fault. fer to the latest Techline procedure for ECM repro- D The DTC(s) can be cleared by using the scan tool. gramming. Diagnostic Aids DAEWOO T-154 BL2,3...
  • Page 463: Dtc P1396 Wssd Rough Road System Fault (1.5L Sohc)

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 8 Go to Step 2 Check if any additional DTCs are set. Go to applicable DTC – Are any DTCs displayed that have not been table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 464 6. The replacement ECM must be reprogrammed. Re- D The DTC(s) can be cleared by using the scan tool. fer to the latest Techline procedure for ECM repro- Diagnostic Aids gramming. DAEWOO T-154 BL2,3...
  • Page 465: Dtc P1397 Wssd Rough Road

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 8 Go to Step 2 Check if any additional DTCs are set. Go to applicable DTC – Are any DTCs displayed that have not been table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 466 D The change in the MAP is less than 1.2 kPa. cycles without a fault. Test will be aborted when: D DTC(s) can be cleared by using the scan tool. D The change in the vehicle speed is greater than 5 mph (8 km/h). DAEWOO T-154 BL2,3...
  • Page 467: Dtc P0401 Exhaust Gas Recirculation (Egr) Insufficient Flow

    3. Inspect the EGR valve, passages and pipe for a restriction or damage and repair as necessary. Go to Step 5 Go to Step 4 Is a repair necessary? Replace the EGR valve. – Go to Step 5 – Is the action complete? DAEWOO T-154 BL2,3...
  • Page 468 Does the scan tool indicate that this diagnostic ran Go to Step 7 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 469 ENGINE CONTROLS 1F – 299 BLANK DAEWOO T-154 BL2,3...
  • Page 470 1F – 300 ENGINE CONTROLS TAA1F290 DAEWOO T-154 BL2,3...
  • Page 471 100%. A test light that did not illuminate, in- time the diagnostic fails. This information will be dicates that the circuit may be open or shorted to stored in the Freeze Frame and Failure Records buff- ground. ers. DAEWOO T-154 BL2,3...
  • Page 472: Dtc P0402 Exhaust Gas Recirculation (Egr) Excessive Flow

    With the test light connected to ground, again – probe the control circuit at terminal A without commanding the EGR valve with the scan tool. Go to Step 10 Go to Step 11 Does the test light illuminate? DAEWOO T-154 BL2,3...
  • Page 473 Does the scan tool indicate that this diagnostic ran Go to Step 20 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 474 1F – 304 ENGINE CONTROLS TAA1F290 DAEWOO T-154 BL2,3...
  • Page 475 EGR control circuit was shorted to B+, and D The ECM will record operating conditions at the the Actual EGR Position on the scan tool will display time the diagnostic fails. This information will be DAEWOO T-154 BL2,3...
  • Page 476: Dtc P0404 Exhaust Gas Recirculation (Egr) Opened

    With the test light connected to ground, again – probe the control circuit at terminal A without commanding the EGR valve with the scan tool. Go to Step 10 Go to Step 11 Does the test light illuminate? DAEWOO T-154 BL2,3...
  • Page 477 Does the scan tool indicate that this diagnostic ran Go to Step 7 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 478 1F – 308 ENGINE CONTROLS TAA1F290 DAEWOO T-154 BL2,3...
  • Page 479 D The ECM will record operating conditions at the fore must be replaced. Be sure all gasket material is time the diagnostic fails. This information will be removed from the EGR mounting surface. Even a stored in the Freeze Frame and Failure Records buff- ers. DAEWOO T-154 BL2,3...
  • Page 480: Dtc P1404 Exhaust Gas Recirculation (Egr) Closed

    Go to Step 13 Go to Step 12 Is a repair necessary. 1. Turn the ignition switch OFF. – – 2. Replace the EGR valve. Go to Step 13 Is the action complete? DAEWOO T-154 BL2,3...
  • Page 481 Does the scan tool indicate that this diagnostic ran Go to Step 14 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 482 1F – 312 ENGINE CONTROLS TAA1F290 DAEWOO T-154 BL2,3...
  • Page 483 D A history DTC is stored. The fault lies internally in the EGR valve and there- D EGR is disabled. fore must be replaced. Be sure all gasket material is removed from the EGR mounting surface. Even a DAEWOO T-154 BL2,3...
  • Page 484: Dtc P0405 Exhaust Gas Recirculation (Egr) Pintle Position Sensor Low Voltage

    Go to Step 15 Go to Step 13 Check for an open in the EGR 5 volt reference cir- cuit and repair as necessary. – Go to Step 15 Go to Step 14 Is a repair necessary? DAEWOO T-154 BL2,3...
  • Page 485 Does the scan tool indicate that this diagnostic ran and passed? Go to Step 16 Go to Step 2 Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 486 1F – 316 ENGINE CONTROLS TAA1F290 DAEWOO T-154 BL2,3...
  • Page 487 10. All circuits to the EGR valve are OK at this point. D EGR is disabled. The fault lies internally in the EGR valve and there- fore must be replaced. Be sure all gasket material is removed from the EGR mounting surface. Even a DAEWOO T-154 BL2,3...
  • Page 488: Dtc P0406 Exhaust Gas Recirculation (Egr) Pintle Position Sensor High Voltage

    Go to Step 14 Go to Step 12 Is a repair necessary? Check for an open in the EGR 5 v reference circuit and repair as necessary. – Go to Step 14 Go to Step 13 Is a repair necessary? DAEWOO T-154 BL2,3...
  • Page 489 Does the scan tool indicate that this diagnostic ran Go to Step 15 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 490 D The coolant temperature is between 70_C (158_F) D The ECM will record operating conditions at the and 105_C (221_F). time the diagnostic fails. This information will be D The Intake Air Temperature (IAT) is between –7_C (19.4_F) and 70_C (158_F). DAEWOO T-154 BL2,3...
  • Page 491 7. If no faults have been found at this point and no addi- Diagnostic Table. tional DTCs were set, refer to “Diagnostic Aids” in this section for additional checks and information 1. The On-Board Diagnostic (EOBD) System Check prompts the technician to complete some basic DAEWOO T-154 BL2,3...
  • Page 492: Dtc P0420 Catalyst (Oxygen Sensor) Low Efficiency

    Does the scan tool indicate that this diagnostic ran Go to Step 7 Go to Step 2 and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 493 ENGINE CONTROLS 1F – 323 BLANK DAEWOO T-154 BL2,3...
  • Page 494 This information will be stored in the Freeze Frame and Failure Records buff- D Read the fault feedback signal from the output driver ers. to determine short battery / ground faults. D A history Diagnostic Trouble Code (DTC) is stored. DAEWOO T-154 BL2,3...
  • Page 495: Dtc P0443 Evaporative Emission (Evap) Purge Control Circuit Fault

    M4 in the ECM harness connector to ground for 2 minutes. Does the current draw measure less than the speci- Go to “Diagnos- fied value? 0.75 amps tic Aids” Go to Step 4 DAEWOO T-154 BL2,3...
  • Page 496 – 3. Operate the vehicle within the conditions for setting this DTC as specified in the supporting text. Does the scan tool indicate that this diagnostic ran Go to Step 15 Go to Step 2 and passed? DAEWOO T-154 BL2,3...
  • Page 497 DTC P0443 Evaporative Emission (EVAP) Purge Control Circuit Fault (Cont’d) Step Action Value Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 498 This Diagnostic Trouble Code (DTC) will de- D Indicated vehicle speed is less than 3.1 mph (5 km/h). tect if vehicle speed is reasonable according to engine D Engine load is greater than 60 kPa. rpm and load. DAEWOO T-154 BL2,3...
  • Page 499 6. A resistance reading that is higher than the specified value indicates that the VSS circuitry is open. D DTC(s) can be cleared by using the scan tool. 11. The replacement ECM must be repro- grammed. Refer to the latest Techline procedure for ECM reprogramming. DAEWOO T-154 BL2,3...
  • Page 500: Dtc P0502 Vehicle Speed No Signal (M/T Only)

    1. Turn the ignition OFF. 2. Replace the VSS. – – Is the repair complete? Go to Step 12 1. Turn the ignition OFF. 2. Replace the ECM. – – Is the repair complete? Go to Step 12 DAEWOO T-154 BL2,3...
  • Page 501 Does the scan tool indicate that this diagnostic has Go to Step 13 Go to Step 2 run and passed.? Check if any additional DTCs are set. Go to – Are any DTCs displayed that have not been diag- applicable nosed? DTC table System OK DAEWOO T-154 BL2,3...
  • Page 502 P0402, P0404, P1404, P0405, P0406 and P0443 are not set. D Engine run time is greater than 60 seconds. D Barometric Pressure (BARO) is greater than 72 kPa. D Engine coolant temperature is greater than 60_C (140_F). DAEWOO T-154 BL2,3...
  • Page 503 Number(s) below refer to the step number(s) on the no additional DTCs were set, refer to “Diagnostic Diagnostic Table. Aids” in this section for additional checks and infor- 1. The On-Board Diagnostic (EOBD) System Check mation. prompts the technician to complete some basic DAEWOO T-154 BL2,3...
  • Page 504: Dtc P0506 Idle Speed Rpm Lower Than Desired Idle Speed

    Go to Step 15 Go to Step 10 Is a repair necessary? Check the engine control module (ECM) electrical connector for poor – connections and repair as necessary. Is a repair necessary? Go to Step 15 Go to Step 14 DAEWOO T-154 BL2,3...
  • Page 505 Does the scan tool indicate that this diagnostic has Go to Step 16 Go to Step 2 run and passed? Check if any additional DTCs are set. Are any DTCs displayed that have not been – Go to applicable DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 506 P0402, P0404, P1404, P0405, P0406 and P0443 are not set. D Engine run time is greater than 60 seconds. D Barometric Pressure (BARO) is greater than 72 kPa. D Engine coolant temperature is greater than 60_C (140_F). DAEWOO T-154 BL2,3...
  • Page 507: Dtc P0507 Idle Speed Rpm Higher Than Desired Idle Speed

    5. Install a scan tool and command the Idle Air Control (IAC) valve up and down between the specified values. Does the engine rpm change smoothly when com- 900- manded by the scan tool? 2000 rpm Go to Step 3 Go to Step 5 DAEWOO T-154 BL2,3...
  • Page 508 1. Turn the ignition OFF. – – 2. Replace the IAC valve. Is the action complete? Go to Step 15 1. Turn the ignition OFF. – 2. Replace the ECM. – Is the action complete? Go to Step 15 DAEWOO T-154 BL2,3...
  • Page 509 Does the scan tool indicate that this diagnostic has Go to Step 16 Go to Step 2 run and passed? Check if any additional DTCs are set. – Are any DTCs displayed that have not been Go to applicable DTC table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 510 D The ECM will store conditions which were pres- cords data on the scan tool if applicable. This ent when the DTC set as Failure Records data only. DAEWOO T-154 BL2,3...
  • Page 511: Dtc P0532 A/C Pressure Sensor Low Voltage

    Check the ACP sensor 5 volt reference circuit for an open or short to ground. – Go to Step 10 Go to Step 11 Is a problem found? Repair the connection terminals as necessary. – Go to Step 14 – Is the action complete? DAEWOO T-154 BL2,3...
  • Page 512 Does the scan tool indicate that this diagnostic has Go to Step 15 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 513 ENGINE CONTROLS 1F – 343 BLANK DAEWOO T-154 BL2,3...
  • Page 514 D The ECM will store conditions which were pres- cords data on the scan tool if applicable. This ent when the DTC set as Failure Records data only. DAEWOO T-154 BL2,3...
  • Page 515: Dtc P0533 A/C Pressure Sensor High Voltage

    Check the ACP sensor 5 volt reference circuit for an open or short to ground. – Go to Step 10 Go to Step 11 Is a problem found? Repair the connection terminals as necessary. – Go to Step 14 – Is the action complete? DAEWOO T-154 BL2,3...
  • Page 516 Does the scan tool indicate that this diagnostic has Go to Step 15 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 517 ENGINE CONTROLS 1F – 347 BLANK DAEWOO T-154 BL2,3...
  • Page 518 Conditions for Clearing the MIL/DTC D The system voltage is less than 11 volts D A history DTC will clear after 40 consecutive warm up 1.5L SOHC). cycles without a fault. D DTC(s) can be cleared by using the scan tool. DAEWOO T-154 BL2,3...
  • Page 519: Dtc P0562 System Voltage (Engine Side) Too Low

    10 v Go to Step 5 Go to Step 6 Check for a malfunctioning connection at the ECM harness terminals and repair as necessary. – Is a repair necessary? Go to Step 8 Go to Step 7 DAEWOO T-154 BL2,3...
  • Page 520 Does the scan tool indicate that this diagnostic has Go to Step 9 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 521 ENGINE CONTROLS 1F – 351 BLANK DAEWOO T-154 BL2,3...
  • Page 522 D The ignition voltage is greater than 16 volts. Diagnostic Aids Action Taken When the DTC Sets If the DTC sets when an accessory is operated, check D The Malfunction Indicator Lamp (MIL) will not illumi- for a poor connection or excessive current draw. nate. DAEWOO T-154 BL2,3...
  • Page 523: Dtc P0563 System Voltage (Engine Side) Too High

    Does the scan tool indicate that this diagnostic has run and passed? Go to Step 6 Go to Step 2 Check if any additional DTCs are set. Go to applicable – Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 524: Dtc P0601 Ecm Checksum Error

    Does the scan tool indicate that this diagnostic has Go to Step 4 Go to Step 2 run and passed? Check if any additional DTCs are set. – Go to applicable Are any DTCs displayed that have not been diag- DTC table System OK nosed? DAEWOO T-154 BL2,3...
  • Page 525: Dtc P0607 Lower Power Counter Error (1.5L Sohc)

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 4 Go to Step 2 Check if any additional DTCs are set. Go to applicable DTC – Are any DTCs displayed that have not been table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 526: Dtc P1607 Lower Power Counter Reset (1.5L Sohc)

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 4 Go to Step 2 Check if any additional DTCs are set. Go to applicable DTC – Are any DTCs displayed that have not been table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 527 BLANK DAEWOO T-154 BL2,3...
  • Page 528 D Vehicle Speed Sensor (VSS) is less than 318 mph stored on the scan tool for later reference. (512 km/h). 6. The replacement ECM must be reprogrammed. Re- fer to the latest Techline procedure for ECM repro- gramming. DAEWOO T-154 BL2,3...
  • Page 529: Dtc P1626 Immobilizer No Password

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 8 Go to Step 2 Check if any additional DTCs are set. Go to applicable DTC – Are any DTCs displayed that have not been table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 530 D Vehicle Speed Sensor (VSS) is less than 318 mph 6. The replacement ECM must be reprogrammed. Re- (512 km/h). fer to the latest Techline procedure for ECM repro- gramming. DAEWOO T-154 BL2,3...
  • Page 531: Dtc P1631 Immobilizer Incorrect Password 1F-360

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 8 Go to Step 2 Check if any additional DTCs are set. Go to applicable DTC – Are any DTCs displayed that have not been table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 532: Dtc P1650 Spi Communications Between Error With Sidm Chip (1.5L Sohc)

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 5 Go to Step 2 Check if any additional DTCs are set. Go to applicable DTC – Are any DTCs displayed that have not been table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 533: Dtc P1655 Spi Communications Between Error With Psvi Chip (1.5L Sohc)

    Does the scan tool indicate that this diagnostic ran and passed? Go to Step 5 Go to Step 2 Check if any additional DTCs are set. Go to applicable DTC – Are any DTCs displayed that have not been table System OK diagnosed? DAEWOO T-154 BL2,3...
  • Page 534: Symptom Diagnosis

    Review and record the in- formation in the freeze frame associated with the intermittent DTC being diagnosed. The vehicle can be driven within the conditions that were present when the DTC originally set. DAEWOO T-154 BL2,3...
  • Page 535: Hard Start

    Is the fuel pressure within the specifications? Check for water contamination in the fuel. – Go to Step 9 Go to Step 10 Is the fuel contaminated? Replace the contaminated fuel. – System OK – Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 536 1. Remove the Crankshaft Position (CKP) sensor. – 2. Inspect for faulty connections and repair as needed. Go to Step 22 Go to Step 25 Is the problem found? Repair the faulty connections as needed. – System OK – Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 537: Surges Or Chuggles

    1. Check the O2S 1 for silicone or other contaminants from fuel or use of improper RTV sealant. – – 2. Replace the contaminated O2S 1. System OK Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 538 Repair the fuel system as needed. System OK – – Is the repair complete? Replace the fuel filter. System OK – – Is the repair complete? Replace the leaking or restricted fuel injectors. System OK – – Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 539: Lack Of Power, Sluggishness, Or Sponginess

    Repair or replace any components as needed. – System OK – Is the repair complete? 1. Check the cylinder compression and valve timing. – 2. Inspect the camshaft for excessive wear. Go to Step 15 Go to Step 16 Is the problem found? DAEWOO T-154 BL2,3...
  • Page 540: Detonation/Spark Knock

    2. Inspect the spark plugs for the proper heat range and gap. – 3. Check for the proper operation of the ignition controls. Go to Step 9 Go to Step 8 Is the ignition system operating properly? DAEWOO T-154 BL2,3...
  • Page 541 2. Check the air intake system for proper operation. – – 4. Check the service bulletins for PROM updates. 5. Check the cylinder compression. 6. Repair or replace any faulty components. System OK Are all checks and repairs complete? DAEWOO T-154 BL2,3...
  • Page 542: Hesitation, Sag, Stumble

    Is the repair complete? Perform an injector balance test. – Go to Step 11 Go to Step 12 Is the problem found? Replace any restricted or leaking fuel injectors. – System OK – Is the repair complete? DAEWOO T-154 BL2,3...
  • Page 543: Cuts Out, Misses

    Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 544 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á DAEWOO T-154 BL2,3...
  • Page 545: Poor Fuel Economy

    3. Check for proper calibration of the speedometer. – – 4. Check the brakes for dragging. 5. Check the cylinder compression. 6. Repair, replace, or adjust any components as needed. System OK Are all checks and needed repairs complete? DAEWOO T-154 BL2,3...
  • Page 546: Rough, Unstable, Or Incorrect Idle, Stalling

    Is the fuel trim reading within the value specified? –20%~25% Go to Step 14 Go to Step 12 Is the fuel trim reading below the value specified? Go to “Diagnostic Aids –20% for DTC P0171” Go to Step 13 DAEWOO T-154 BL2,3...
  • Page 547 2. Check for proper Positive Crankcase Ventilation (PCV) operation. 3. Check the Idle Air Control (IAC) valve operation. – 4. Inspect the ECM ground connections. Go to Step 25 Go to Step 26 Is the problem found? DAEWOO T-154 BL2,3...
  • Page 548: Excessive Exhaust Emissions Or Odors

    – for DTC P0171” 1. Check for a properly installed fuel cap. 2. Check the fuel system pressure. – 3. Perform an injector balance test. Go to Step 7 Go to Step 8 Is the problem found? DAEWOO T-154 BL2,3...
  • Page 549: Dieseling, Run-On

    2. Check for leaking fuel injectors. 3. Check the Idle Air Control (IAC) valve operation. – – 4. Inspect for vacuum leaks. 5. Check for the proper base idle setting. System OK Are all checks and repairs complete? DAEWOO T-154 BL2,3...
  • Page 550: Backfire

    – 3. Inspect the intake manifold gasket and the exhaust manifold gasket for leaks. 4. Check for sticking or leaking valves. 5. Repair or replace any components as needed. System OK Are all checks and corrections complete? DAEWOO T-154 BL2,3...
  • Page 551: Maintenance And Repair

    5. Remove the fuel tank filler tube clamp at the fuel tank. 6. Disconnect the fuel tank filler tube. 7. Disconnect the fuel tank vent tube at the fuel tank. 8. Disconnect the fuel vapor line near the fuel tank filler tube. A102F068 DAEWOO T-154 BL2,3...
  • Page 552 5. Connect the fuel pump electrical connector. 6. Connect the fuel vapor line. 7. Connect the fuel tank filler tube and fuel tank vent tube. 8. Install the fuel tank filler tube clamp at the fuel tank. A102F068 DAEWOO T-154 BL2,3...
  • Page 553: Fuel Pump

    1.3. Start the engine and allow the engine to stall. 1.4. Crank the engine for an additional ten sec- onds. 2. Disconnect the negative battery cable. 3. Remove the rear seat. Refer to Section , Seats. A10F024 4. Remove the fuel pump access cover. DAEWOO T-154 BL2,3...
  • Page 554: Fuel Rail And Injectors (Sohc)

    3. Disconnect the fuel injector harness connectors. 4. Remove the exhaust gas recirculation valve. Refer to “Exhaust Gas Recirculation Valve (SOHC)” in this section. 5. Remove the fuel pressure regulator. Refer to “Fuel Pressure Regulator (SOHC)” in this section. A402F066 DAEWOO T-154 BL2,3...
  • Page 555 3. Install the fuel injector retainer clips onto the fuel in- jectors and the fuel rail ledge. 4. Make sure that the clip is parallel to the fuel injector harness connector. A102F008 DAEWOO T-154 BL2,3...
  • Page 556 10. Install the exhaust gas recirculation valve, if equipped. Refer to “Exhaust Gas Recirculation Valve (SOHC)” in this section. 11. Connect the negative battery cable. 12. Perform a leak check of the fuel rail and the fuel in- A102F006 jectors. DAEWOO T-154 BL2,3...
  • Page 557 ENGINE CONTROLS 1F – 387 DAEWOO T-154 BL2,3...
  • Page 558: Fuel Pressure Regulator (Sohc)

    4. Disconnect the vacuum hose from the fuel pressure regulator. 5. Remove the fuel pressure regulator retaining bolt. 6. Remove the fuel pressure regulator by turning it back and forth and then pulling it out. 7. Discard the O-ring. A102F003 DAEWOO T-154 BL2,3...
  • Page 559 5. Connect the fuel line to the fuel pressure regulator by pushing the lock into place. 6. Connect the negative battery cable. 7. Perform a leak test of the fuel pressure regulator with the engine OFF and the ignition ON. A102F092 DAEWOO T-154 BL2,3...
  • Page 560: Engine Coolant Temperature Sensor (Sohc)

    2. Install the ECT into the cylinder head. Tighten Tighten the engine coolant temperature sensor to 20 NSm (15 lb-ft). 3. Connect the ECT sensor connector. 4. Fill the coolant system. 5. Connect the negative battery cable. A102F002 DAEWOO T-154 BL2,3...
  • Page 561: Throttle Position Sensor (Typical)

    ENGINE CONTROLS 1F – 391 THROTTLE POSITION SENSOR (TYPICAL) Removal Procedure 1. Disconnect the negative battery cable. 2. Disconnect the throttle position (TP) sensor connec- tor. 3. Remove the TP sensor retaining bolts and the TP sensor. A102F023 DAEWOO T-154 BL2,3...
  • Page 562: Throttle Body (Typical)

    3. Disconnect the throttle cables by opening the throttle and moving the cable through the release slot. A102F095 4. Disconnect the vacuum hoses from the throttle body. 5. Disconnect the throttle position (TP) sensor and the idle air control valve connectors. A102F066 DAEWOO T-154 BL2,3...
  • Page 563 8. Connect the vacuum hoses to the throttle body. Important: Make sure the throttle control cables do not hold the throttle open. With the engine OFF, check to see that the accelerator pedal is free. 9. Connect the throttle cables. A102F067 DAEWOO T-154 BL2,3...
  • Page 564: Oxygen Sensor (O2S 1) (Typical)

    Notice: The oxygen sensor may be difficult to remove when engine temperature is below 48_C (120_F). Ex- cessive force may damage threads in the exhaust man- ifold. 3. Carefully remove the O2S 1 from the exhaust man- E41F040 ifold. DAEWOO T-154 BL2,3...
  • Page 565: Heated Oxygen Sensor (Ho2S 2) (Typical) . 1F-395

    Tighten the oxygen sensor to 41 NSm (30 lb-ft). 3. Connect the O2S 1 connector. A102F030 4. Connect the negative battery cable. HEATED OXYGEN SENSOR (HO2S 2) (TYPICAL) Removal Procedure 1. Disconnect the negative battery cable. 2. Disconnect the electrical connector. A402F067 DAEWOO T-154 BL2,3...
  • Page 566 3. Remove the heated oxygen sensor (HO2S 2). A402G002 Installation Procedure 1. Install the HO2S 2. Tighten Tighten the heated oxygen sensor to 41 NSm (30 lb- ft). A402G002 2. Connect the electrical connector. 3. Connect the negative battery cable. A402F067 DAEWOO T-154 BL2,3...
  • Page 567: Intake Air Temperature Sensor (Typical)

    This 28 mm setting is also an adequate setting for controlled idle on a restart. 1. Lubricate a new O-ring with engine oil. Install the new O-ring onto the valve. 2. Install the IAC valve into the throttle body. A102F010 DAEWOO T-154 BL2,3...
  • Page 568 Tighten the idle air control valve retaining bolts to 3 NSm (27 lb-in). 4. Connect the IAC valve connector. 5. Connect the negative battery cable. 6. Start the engine and check for the proper idle speed. A102F009 DAEWOO T-154 BL2,3...
  • Page 569: Manifold Absolute Pressure Sensor (Typical)

    Tighten Tighten the MAP sensor mounting bracket bolt to 4 NSm (35 lb-in). 4. Connect the MAP sensor connector. 5. Connect the vacuum hose to the MAP sensor. 6. Connect the negative battery cable. A102F027 DAEWOO T-154 BL2,3...
  • Page 570: Exhaust Gas Recirculation Valve (Sohc)

    3. Install the EGR valve with the retaining bolts. Tighten Tighten the exhaust gas recirculation valve retaining bolts to 20 NSm (15 lb-ft). A402F069 4. Connect the EGR valve electrical connector. 5. Connect the negative battery cable. DAEWOO T-154 BL2,3...
  • Page 571: Knock Sensor

    ENGINE CONTROLS 1F – 401 KNOCK SENSOR Removal Procedure 1. Disconnect the negative battery cable. 2. Remove the intake manifold. Refer to Section 1B, SOHC Engine Mechanical, 3. Disconnect the electrical connector at the knock sen- sor. C102F055 DAEWOO T-154 BL2,3...
  • Page 572 Tighten the knock sensor bolt to 20 NSm (15 lb-ft). C102F056 2. Connect the electrical connector at the knock sensor. 3. Remove the intake manifold. Refer to Section 1B, SOHC Engine Mechanical, 4. Connect the negative battery cable. C102F055 DAEWOO T-154 BL2,3...
  • Page 573: G Sensor

    1. Disconnect the evaporative (EVAP) emission canister fuel vapor hoses. 2. Remove the bolt securing the EVAP emission canis- ter flange to the vehicle. 3. Slide the EVAP emission canister out of the track holder. 4. Remove the EVAP emission canister. A102F020 DAEWOO T-154 BL2,3...
  • Page 574: Evaporative Emission Canister Purge Solenoid (Typical)

    1. Attach the EVAP emission canister purge solenoid to the mounting bracket. 2. Connect the EVAP emission canister purge solenoid connector. 3. Connect the vacuum hoses to the EVAP emission canister purge solenoid. 4. Connect the negative battery cable. A202F060 DAEWOO T-154 BL2,3...
  • Page 575: Crankshaft Position Sensor (Typical)

    3. Secure the wire with the tie straps as needed. 4. Connect the negative battery cable. A102F019 CAMSHAFT POSITION SENSOR (SOHC) Removal Procedure 1. Disconnect the negative battery cable. 2. Disconnect the sensor electrical connector. 3. Remove the camshaft position (CMP) sensor bolts and sensor. F41F001 DAEWOO T-154 BL2,3...
  • Page 576 1F – 406 ENGINE CONTROLS Installation Procedure 1. Install the CMP sensor and bolts. Tighten Tighten the camshaft position sensor bolts to 12 NSm (106 lb-in). 2. Connect the sensor electrical connector. 3. Connect the negative battery cable. F41F001 DAEWOO T-154 BL2,3...
  • Page 577 ENGINE CONTROLS 1F – 407 DAEWOO T-154 BL2,3...
  • Page 578: Engine Control Module (Sohc)

    Tighten Tighten the ECM retaining bolts to 5 NSm (44 lb–in). 3. Connect the negative battery cable. 4. Perform a crankshaft position system variation learn- ing procedure. Refer to “DTC P1336” in this section. TAA1F450 DAEWOO T-154 BL2,3...
  • Page 579: Electronic Ignition System Ignition Coil

    Tighten Tighten the electronic ignition system ignition coil re- taining bolts to 10 NSm (89 lb-in). 2. Connect the EI system ignition coil connector. 3. Install the ignition wires. 4. Connect the negative battery cable. A102F011 DAEWOO T-154 BL2,3...
  • Page 580: General Description And System

    When decelerating, the ing an induced voltage pulse. The longer pulse of the vacuum increases. This vacuum change is sensed by 58th slot identifies a specific orientation of the crank- DAEWOO T-154 BL2,3...
  • Page 581: Evaporative Emission Control System Operation

    D The ECT sensor is above a specified temperature. eral times a second. The EVAP emission canister purge D A specific amount of time has elapsed after starting PWM duty cycle varies according to operating condi- the engine. DAEWOO T-154 BL2,3...
  • Page 582: Evaporative Emission Canister

    D Stalling or low idle speed. TP sensor and some vehicle performance will return. D Oil leaks. D Oil in the air cleaner. D Sludge in the engine. A leaking PCV hose may cause the following conditions: D Rough idle. DAEWOO T-154 BL2,3...
  • Page 583: Catalyst Monitor Oxygen Sensors

    The EGR valve is usually open under the following con- ance (70 ohms at 130_C [266_F]). ditions: The engine control D Warm engine operation. module (ECM) provides 5 volts to the IAT sensor D Above idle speed. DAEWOO T-154 BL2,3...
  • Page 584: Idle Air Control Valve

    ECM relearns idle control. Volts in Hg 29.6 26.6 23.7 20.7 17.7 14.8 11.8 DAEWOO T-154 BL2,3...
  • Page 585: Engine Control Module

    Also, an extended crank time would be no- D Conditions noted by the customer. ticed on some engines. Dieseling could also occur be- DAEWOO T-154 BL2,3...
  • Page 586: Eobd Serviceability Issues

    High vapor pressures generated in the set DTC P0300. fuel tank can also affect the Evaporative Emission diag- nostic as well. Using fuel with the wrong octane rating for your vehicle may cause driveability problems. Many of the major fuel DAEWOO T-154 BL2,3...
  • Page 587: Serial Data Communications

    D The fault identified by the diagnostic test is not cur- D MIL control rently active. D Cruise control inhibit When a diagnostic test reports a fail result, the diagnos- tic executive records the following data: DAEWOO T-154 BL2,3...
  • Page 588: Common Eobd Terms

    This diagnostic capability is complimented by The term “enable criteria” is engineering language for the diagnostic procedures contained in this manual. The the conditions necessary for a given diagnostic test to language of communicating the source of the malfunc- DAEWOO T-154 BL2,3...
  • Page 589: Dtc Types

    EOBD System Check. These D Non-Emissions related. checks will expose faults which may not be detected D Does not request illumination of any lamp. if other diagnostics are performed first. DAEWOO T-154 BL2,3...
  • Page 590: Primary System-Based Diagnostics

    D Inactive signal (output steady at bias voltage approx. indicate the number of firing events out of the last 450 mv) 200 cylinder firing events which were misfires. The mis- fire current counter will display real time data without a D Signal fixed high DAEWOO T-154 BL2,3...
  • Page 591 DTC or HO2S 2 DTC may set). Use a This system monitors the averages of short-term and scan tool to observe fuel trim counts while the problem is long-term fuel trim values. If these fuel trim values stay occurring. DAEWOO T-154 BL2,3...
  • Page 592 Front Exhaust Pipe-to-Auxiliary Catalytic Converter – Nuts Front Exhaust Pipe-to-Connecting Pipe Nuts – (1.5L SOHC) – Front Muffler-to-Connecting Pipe Nuts – (1.5L SOHC) – Front Muffler-to-Rear Muffler Nuts – Heat Shield Mounting Bolts – Post-Converter Heated Oxygen Sensor – DAEWOO T-154 BL2,3...
  • Page 593: Component Locator

    14. Clemã cauciuc 23. Senzor încãlzit O2 6. Suport inferior 15. Clemã cauciuc 25. Clemã cauciuc 7. ªurub 16. Scut catalizator 28. Suport senzor O2 8. Piuliþã 17. Piuliþã 30. Catalizator 9. Conductã evacuare 18. Scut tobã faþã DAEWOO T-154 BL2,3...
  • Page 594: Maintenance And Repair

    2. Remove the front exhaust pipe nuts and the gasket from the auxiliary catalytic converter. F41G003 3. Disconnect the front exhaust pipe from the rubber hanger. 4. Remove the nuts from the front muffler pipe to the main catalytic converter (connecting pipe – 1.5L SOHC). A202G003 DAEWOO T-154 BL2,3...
  • Page 595 2. Connect the front exhaust pipe to the rubber hanger. 3. Using the nuts and the gasket, secure the front ex- haust pipe to the auxiliary catalytic converter. Tighten Tighten the front exhaust pipe-to-auxiliary catalytic converter nuts to 50 NSm (37 lb-ft). F41G003 DAEWOO T-154 BL2,3...
  • Page 596: Auxiliary Catalytic Converter

    Tighten the post-converter heated oxygen sensor to 41 NSm (30 lb-ft). AUXILIARY CATALYTIC CONVERTER Removal Procedure 1. Disconnect the post-converter oxygen sensor electri- cal connector. A402F067 2. Remove the heat shield mounting bolts and the ex- haust manifold cover. A402G004 DAEWOO T-154 BL2,3...
  • Page 597 2. Install the auxiliary catalytic converter lower flange nuts and the bolts. Tighten Tighten the front exhaust pipe-to-auxiliary catalytic converter nuts to 50 NSm (37 lb-ft). F401G003 DAEWOO T-154 BL2,3...
  • Page 598 50 NSm (37 lb-ft). A402G005 4. Install the heat shield and the heated shield mounting bolts. Tighten Tighten the exhaust manifold cover bolts to 10 NSm (89 lb-in). A402G004 5. Connect the post-converter oxygen sensor electrical connector. A402F067 DAEWOO T-154 BL2,3...
  • Page 599: Muffler - Front

    4. Remove the front muffler. 5. Check the exhaust pipe and the front muffler for holes, damage, open seams, or other deterioration which could permit exhaust fumes to seep into the passenger compartment or the trunk. A202G006 DAEWOO T-154 BL2,3...
  • Page 600 3. Secure the front muffler assembly to the main catalyt- ic converter (connecting pipe – 1.5L SOHC) flange with the nuts. Tighten Tighten the front muffler-to-main catalytic converter (connecting pipe – 1.5L SOHC) nuts to 30 NSm (22 lb-ft). B102G003 DAEWOO T-154 BL2,3...
  • Page 601: Muffler - Rear

    4. Remove the trim ring from the rear muffler pipe. 5. Check the rear muffler and the pipes for holes, dam- age, open seams, and other deterioration which could permit exhaust fumes to seep into the passenger compartment or the trunk. A202G008 DAEWOO T-154 BL2,3...
  • Page 602 2. Secure the rear muffler assembly to the rubber hang- ers on the tail pipe end. A202G007 3. Secure the nuts and the gasket from the rear muffler pipe flange-to-front muffler pipe flange. Tighten Tighten the front muffler-to-rear muffler nuts to 30 NSm (22 lb-ft). A202G006 DAEWOO T-154 BL2,3...
  • Page 603: General Description And System Operation

    The three-way catalyst has coatings posed to a slip joint coupling design with clamps and which contain platinum and rhodium, which additionally U-bolts. If holes, open seams or any deterioration is dis- lower the levels of oxides of nitrogen (NOx). DAEWOO T-154 BL2,3...

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