Toro Greensmaster eFlex 1800 Service Manual page 88

Disassembling the Reel Clutch Shaft (continued)
Assembling the Reel Clutch Shaft
Traction and Reel Drive System: Service and Repairs
10. If necessary, remove the ball bearings and spacer from the pulley. Discard
the bearings that were removed.
1. If the ball bearings were removed from the reel clutch pulley, press new inner
bearing fully to the bottom of the bore in the pulley. Install a spacer into
the pulley and then press new outer bearing into the pulley until it contacts
the spacer.
2. If the bearing was removed from the bearing collar, press the new bearing
fully onto the collar.
3. Slide the reel clutch pulley assembly and reel drive hub onto the clutch shaft.
4. Use a modified socket (refer to
bearing collar assembly onto the clutch shaft
To prevent damage, avoid using excessive clamping pressure on
the reel clutch shaft assembly.
A. Use the flats on the reel drive hub to carefully secure the reel clutch shaft
assembly in a vise. Use a vise with soft jaws to prevent damage to the
clutch shaft assembly components.
B. Use a modified socket, 5/32 inch pin and socket wrench to install the
bearing collar assembly to the clutch shaft. Torque the bearing collar
to 32 to 36 N∙m (23 to 27 ft-lb).
5. Install the flocked bearing shield (item 14 in
orientated toward bearing location), wave spring, flat washer, and retaining
ring onto the bearing collar.
6. If the reel clutch fork (item 3 in
hub, the clutch pivot pins must be replaced (new pins have patch lock on
threads) or have Loctite #242 (or equivalent) applied to the threads before
installation. Secure the fork to the clutch hub with the 2 pivot pins.
7. Slide the reel clutch hub and reel clutch fork assembly onto the reel drive hub
(item 19 in Figure 48). Ensure that the indicator mark on the fork is toward
the rear of the transmission.
8. Install the reel brake disc (item 22 in
friction material side of the disc needs to be positioned toward the reel brake
ring which is pressed into the transmission housing.
9. Carefully secure the reel brake disc to the reel drive hub with a retaining
ring (item 23 in Figure
Note: Do not damage the brake disc friction material when installing the
retaining ring.
10. Press a new ball bearing (item 24 in
reel clutch shaft.
Special Tools (page
IMPORTANT
Figure 48) was separated from the reel clutch
Figure
48).
Figure
Page 4–46
4–7)) to install the
(Figure 50).
Figure 48) (flocked side
48) onto the reel drive hub. The
48) fully to the shoulder of the
Greensmaster ® eFlex 1800, 2100 and 2120
12189SL Rev E