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- Page 1 Form No. 3389-707 Rev A Greensmaster ® eFlex ® 1800 or 2100 Traction Unit Model No. 04042—Serial No. 315000001 and Up Model No. 04043—Serial No. 315000001 and Up G017154 *3389-707* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the Serial No. product properly and safely. You may contact Toro directly at www.Toro.com for product This manual identifies potential hazards and has safety and accessory information, help finding a dealer, or to register...
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Page 3: Table Of Contents
Adjusting the Reel Control........39 Safety ................4 Cleaning ..............40 Safe Operating Practices........... 4 Cleaning the Machine..........40 Toro Mower Safety ..........5 Storage ................41 Sound Power Level ..........5 Storing the Machine..........41 Sound Pressure Level..........5 Removing the Machine from Storage......41 Vibration Level ............ -
Page 4: Safety
Safety • When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while in operation. This machine has been designed in accordance with EN ISO • Never operate the machine with damaged guards, shields, 5395:2013 and ANSI B71.4-2012. -
Page 5: Toro Mower Safety
The warranty may be voided if used with unapproved attachments or parts. Toro Mower Safety Sound Power Level The following list contains safety information specific to Toro products or other safety information that you must know that • Model 04042: is not included in the CEN, ISO, or ANSI standard. -
Page 6: Vibration Level
Vibration Level Hand-Arm • Model 04042: Measured vibration level for right hand = 0.24 m/s Measured vibration level for left hand = 0.36 m/s Uncertainty Value (K) = 0.18 m/s • Model 04043: Measured vibration level for right hand = 0.36 m/s Measured vibration level for left hand = 0.24 m/s... -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120-9571 1. Lower the lever to disengage the traction. 120-9573 1. - Page 8 121–4685 1. EZ-Turn switch 2. On 3. Off 4. Start (machine) 115-7271 119-7523 1. Engage the reel. 3. Disengage the reel. 2. Engage the lever. 4. Disengage the lever. 1. Warning—read the Operator's Manual. 2. Explosion hazard—no sparks or open flames. 3.
- Page 9 119-7570 1. Warning—read the Operator's Manual; keep batteries sheltered, do not store in direct sunlight. 119-7571 1. Warning—read the Operator's Manual; do not use a battery with a cracked or damaged housing.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Target plate Install the target plate. Weight rod Install the weight rod. Flange-head bolt Bolt (3/8 x 3/4 inch) Install the cutting unit to the traction unit. Handle retainer Install the handle retainers. -
Page 11: Installing The Target Plate
Note: Determine the left and right sides of the machine from the normal operating position. Note: To install the weight rod onto your machine, refer to the installation instructions in your Cutting Unit Operator’s Installing the Weight Rod Manual. Parts needed for this procedure: Weight rod Flange-head bolt Installing the Target Plate... -
Page 12: Installing The Cutting Unit To The Traction Unit
G017356 G026124 Figure 6 Figure 5 1. Kickstand—storage 3. Kickstand—service 1. Flange-head bolt 2. Weight rod position position 2. Locking pin 3. Push the cutting unit under the traction unit and to the left to engage the transmission coupling (Figure Installing the Cutting Unit to the Traction Unit Parts needed for this procedure:... -
Page 13: Installing The Handle Retainers
G017242 Figure 8 Battery platform not shown g017355 1. Telescoping coupler 2. Cutting unit hex shaft Figure 9 1. Hair pin cotter 2. Handle retainer 5. Secure the traction unit frame to the cutting unit pivot arms with 2 bolts (3/8 x 3/4 inch) (Figure 2. - Page 14 8. Secure the battery pack to the base using 6 bolts (5/16 www.toro.com). x 1/2 inch) and washers. 2. Cut the cable tie securing the battery charger to the Note: Torque each bolt to 11.3 to 14 N-m (100 to...
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Page 15: Adjusting The Ez-Turn Sensor
10. Rotate the locking collar on the harness plug clockwise 15. Start and turn off the machine to ensure that the until it engages with the battery receptacle and begins battery will charge completely. to pull in toward the battery. 16. -
Page 16: Installing The Optional Transport Wheels
Installing the Optional Transport Wheels Parts needed for this procedure: Transport wheels (Optional Transport Wheel Kit, Model 04123) Procedure 1. Push the kickstand down with your foot and pull up on the handle support until the kickstand has rotated forward, over center (Figure 17). -
Page 17: Installing The Grass Basket
3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft. 4. Repeat the procedure on the opposite side of the machine. 5. Inflate the tires to 83-103 kPa (12-15 psi). 6. -
Page 18: Product Overview
Controls Product Overview G017156 Figure 22 1. EZ-Turn switch 6. Handle 2. Open space for optional 7. InfoCenter LCD display G017155 lights Figure 21 3. Parking-brake latch 8. Key switch 4. Service brake 9. Speed control 1. Operator-presence control 6. Grass basket 5. -
Page 19: Speed Control
Speed Control The speed control (Figure 22 Figure 24) is located on the right rear side of the control panel. Rotate the control to regulate the machine ground/cutting speed. The current speed setting is reflected on the InfoCenter LCD display. Note: To move the machine, you must have both the traction lever engaged and the speed control off the zero speed position. - Page 20 Kickstand The kickstand (Figure 27) is mounted onto the rear of the machine and is used to raise the rear of the machine for installation or removal of the transport wheels and to keep the machine from falling onto the handle when you remove the reel.
- Page 21 G017246 Figure 27 1. Kickstand 2. Kickstand loop • To use the kickstand when removing the reel, lower it and push in the locking pin to lock the kickstand in the service position (Figure 28). G017356 Figure 28 1. Kickstand—storage 3.
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Page 22: Specifications
3. Carriage bolts its capabilities. Contact your Authorized Service Dealer or 2. Nut Distributor or go to www.Toro.com for a list of all approved attachments and accessories. 2. Pull up on the handle slowly and evenly on each side until it is in the desired operating position. -
Page 23: Adjusting The Handle Angle
Adjusting the Handle Angle 5. Install the previously removed console cover. 1. Remove the hairpin cotters from the handle retainers Turning on the Machine on each side of the mower (Figure 30). 1. Ensure that the T-handle connector on the main wiring harness is connected to the main power supply connector (Figure... -
Page 24: Operating The Machine In Transport Mode
Operating the Machine in the cutting reel (pushing the handle down) and turning on the traction drum. If you enable the EZ-Turn switch, the traction Transport Mode unit will slow down when you raise the cutting unit making the turn more manageable, especially for novice users. Mowing If you won’t be using the transport wheels, proceed to step 4. -
Page 25: Checking The Operation Of The Interlock Switches
Checking the Operation of the Interlock Switches Service Interval: Before each use or daily CAUTION If the safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury. • Do not tamper with the interlock switches. •... -
Page 26: Caring For The Lithium Ion Battery Pack
For detailed information on shipping the battery pack, refer to the instructions (3373-934) included with the Battery Shipping Kit (120-4600). These instructions are available for download from www.toro.com. -
Page 27: Using The Infocenter Lcd Display
Caring for the Battery Pack Using the InfoCenter LCD Display As with all rechargeable batteries, lithium ion batteries have a life span during which they will hold a sufficient charge The InfoCenter LCD display shows information about your to perform the work for which they are intended. As time machine such the current battery charge, the speed, and goes by, the total amount of work the battery will be able various diagnostics and other information about the machine... - Page 28 The Faults menu contains a list of the recent or closed. machine faults. Refer to the Service Manual or your Authorized Toro Distributor for more Traction Indicates whether the traction lever is on or information on the Faults menu and the off.
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Page 29: Releasing The Transmission
Note: If you inadvertently change the language or contrast to a setting where you can no longer understand or view the display, contact your Authorized Toro Distributor for assistance in resetting the display. Releasing the Transmission If the machine becomes disabled with the motor brake on, you can disengage the drum from the transmission to allow the machine to be maneuvered. -
Page 30: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Bedbars: Standard and Optional (Flex/eFlex 2100 Mowers) Part Number Description Aggressiveness Comments 106-2468-01 Non-Aggressive Less Red, standard 99-3794-03 Aggressive More Black Bedbars: Standard and Optional (Flex/eFlex 1800 Mowers) 110-2282-01 Non-Aggressive... - Page 31 Rollers (Flex/eFlex 2100 Mowers) Part Number Description Diameter/Material Comments 04255 Narrow Wiehle 6.4 cm (2.5 inches)/Aluminum Narrow spaced grooves 04256 Wide Wiehle 6.4 cm (2.5 inches)/Aluminum More penetration, wide spaced grooves 04257 Full Roller 6.4 cm (2.5 inches)/Steel Least penetration 04258 Narrow Wiehle—Long 6.4 cm (2.5 inches)/Aluminum...
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Page 32: Maintenance
Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 33: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check that pivot joints operate freely. Clean the battery case and motor cooling fins. -
Page 34: Premaintenance Procedures
Premaintenance Lubrication Procedures Greasing the Motor Coupler Disconnecting the Battery Service Interval: Yearly Grease Type: General-purpose grease. Before performing maintenance on the machine, disconnect the machine from the battery pack by pulling the T-handle 1. Turn off the machine and disconnect the battery pack. connector off of the main power supply connector. -
Page 35: Electrical System Maintenance
Shipping the Battery Pack for Service If your battery pack requires service, contact your Authorized G017424 Toro Distributor for assistance. If you must ship the Figure 40 battery pack, obtain the Battery Shipping Kit, part number 120-4600. This kit contains the proper tape, labeling, 1. -
Page 36: Servicing The Traction Interlock Switch
(Figure C. Check the fuse and replace it if it is blown. 42). Only use Toro fuse number 119-1208 to replace this fuse. This fuse is specially 5. Place a 0.062 inch (1.6 mm) thick shim between the designed for the battery pack and other “will... -
Page 37: Servicing The Brake Interlock Switch
Servicing the Brake Interlock Brake Maintenance Switch Adjusting the Service/Parking 1. Turn off the machine and disconnect the battery pack. Brake 2. Remove the console cover. 3. Engage the service brake lever and engage the parking If the service/parking brake slips when operated, an brake latch. -
Page 38: Belt Maintenance
Belt Maintenance E. Tighten the bearing housing mounting nut. F. Install the belt cover. Inspecting the Reel Drive Belt Accessing the Transmission Service Interval: Every 1,000 hours Cover Hole Make sure the reel drive belt is properly tensioned to ensure proper operation of the machine and unnecessary wear. -
Page 39: Adjusting The Transmission Belt Tensioner
Adjusting the Transmission Controls System Belt Tensioner Maintenance The transmission belt is tensioned by a spring loaded idler pulley. If the belt tension has to be engaged/disengaged, use a Adjusting the Reel Control 3/8 inch wrench to rotate the engage/disengage shaft (Figure 47) to the desired position. -
Page 40: Cleaning
Cleaning Cleaning the Machine Service Interval: After each use After each use, wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the shift lever plate, the InfoCenter, the power center, and the machine power connector. -
Page 41: Storage
Storage Storing the Machine 1. Clean the machine. Important: You can wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the shift lever plate, the InfoCenter, the power center, and the machine power connector. - Page 42 Notes:...
- Page 43 Warranty coverage - Tier #1: Full warranty coverage applies to the first two years (730 days) from product purchase invoice date or 820 kWh of battery output, whichever occurs first. If a warrantable failure occurs during Tier 1, Toro will replace the battery with a new or remanufactured battery at no charge to you.
- Page 44 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.