Toro Greensmaster eFlex 1800 Manuals

Manuals and User Guides for Toro Greensmaster eFlex 1800. We have 7 Toro Greensmaster eFlex 1800 manuals available for free PDF download: Service Manual, Diagnostic Manual, Operator's Manual, Installation Instructions Manual

Toro Greensmaster eFlex 1800 Service Manual (312 pages)

Brand: Toro | Category: Lawn Mower | Size: 42.1 MB

Table of Contents

7
- Chapter 1 :Safety
  
  10
  - Safety Instructions
    10
    
    Before Operating the Machine
    11
    
    While Operating the Machine
    12
    
    Maintenance and Service
    13
    
    Connecting the Lithium Battery Pack
    14
  - Safety and Instructional Decals
    15
Chapter 2: Specifications and Maintenance

17
Chapter 4 Traction and Reel Drive System

43
- General Information
  44
- Special Tools
  49
  - Modified Socket for Reel Clutch Bearing Collar
    49
  - Spline Insert Tool
    51
- Adjustments
  52
  - Adjusting the Cutting Unit Clip
    52
  - Adjusting the Reel Clutch
    54
- Service and Repairs
  56
  - Reel Drive Belt
    56
  - Reel Drive Assembly
    58
  - Reel Drive Bearing Housing
    61
  - Drum Drive Belt
    63
  - Drum Drive Idler Assembly
    66
  - Traction Drums
    69
  - Differential Assembly
    73
  - Servicing the Differential Assembly
    76
  - Transmission Drive Belt
    80
  - Transmission Idler System
    83
  - Transmission Reel Drive System
    85
  - Removing the Reel Clutch Shaft (Seized Bearing Condition)
    90
  - Transmission Drive System
    92
  - Transmission Drum Drive System
    95
  - Transmission
    98
Chapter 5: Electrical System

101
- General Information
  103
  - Operator's Manuals
    103
  - Electrical Schematics and Diagrams
    103
  - Toro Electronic Controller (TEC)
    104
  - CAN-Bus Communications
    106
  - Connecting the Lithium Battery Pack
    107
- Electrical System Operation
  108
- Lithium Battery Pack Charger Operation (for Models 04042, 04043 and 04046)
  110
  - Start-Up
    111
  - Ramp up
    112
  - Charging
    112
  - Cell Balance
    113
  - Standby
    113
  - Hibernate
    114
  - Charger Fault Codes
    115
- Special Tools
  116
  - Electric Motor Rotor Tool Set
    116
- Infocenter Display
  119
  - Splash Screen
    121
  - Main Information Screen
    122
  - Operator Advisories
    123
  - Main Menu Screen
    125
  - Faults Screen
    126
  - Service Screen
    128
  - Diagnostics Screen
    129
  - Settings Screen
    131
  - About Screen
    132
- Adjustments
  133
  - Parking Brake Latch Switch
    133
  - Traction Switch
    135
  - Reel Engage Switch
    137
- Testing the Electrical Components
  139
  - Fuse Block
    140
  - Lithium Battery Pack Fuse (for Models 04042, 04043, and 04046)
    143
  - Toro Electronic Controller
    145
  - Key Switch
    147
  - Parking Brake Latch Switch
    149
  - Traction Switch
    152
  - Reel Engage Switch
    154
  - EZ Turn Switch
    156
  - EZ Turn Sensor
    158
  - Speed Control Potentiometer
    160
  - Main Contactor
    162
  - CAN-Bus Terminator Resistor
    166
  - Relay (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
    167
  - Electrical Schematic-1800/2100, and 2120 (for Models
    168
- Service and Repairs
  169
  - Electric Motor
    169
  - Servicing the Electric Motor
    171
- Lithium Battery Pack (for Models 04042, 04043, and 04046)
  174
- Samsung Lithium Battery Pack (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
  180
- Samsung Battery Controller (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
  184
- Lithium Battery Pack Charger (for Models 04042, 04043 and 04046)
  188
- Lithium Battery Pack Charger (for Models 04042, 04043, 04046 and 04049 Fitted with 04069)
  190
Chapter 6: Chassis and Controls

191
- General Information
  192
  - Connecting the Lithium Battery Pack
    193
- Service and Repairs
  194
  - Handle Assembly
    194
  - Replacing the Brake Cable
    197
  - Replacing the Reel Clutch Cable
    200
  - Traction and Reel Drive Engagement Lever Assembly
    204
  - Kickstand
    208
  - Transport Wheels (Optional)
    211
  - Rail Kit Wheels (Optional)
    214
Table of Contents

215
- Chapter 7: Cutting Unit
  
  216
  - General Information
    216
    
    Cutting Unit Operator's Manual
    216
    
    Supporting the Cutting Unit When Servicing
    216
    
    Connecting the Lithium Battery Pack
    217
    
    Separating the Cutting Unit from the Traction Unit
    218
  - Adjustments
    220
    
    Leveling the Rear Roller
    221
  - Service and Repairs
    222
    
    Backlapping
    222
    
    Bedbar Assembly
    224
    
    Servicing the Bedknife
    227
    
    Servicing the Bedbar Adjuster
    230
    
    Front Roller
    232
    
    Rear Roller
    234
    
    Servicing the Roller
    236
    
    Cutting Unit Assembly
    240
    
    Servicing the Cutting Unit Assembly
    245
    
    Preparing the Reel for Grinding
    248
Table of Contents

249

Toro Greensmaster eFlex 1800 Service Manual (188 pages)

Brand: Toro | Category: Lawn and Garden Equipment | Size: 23.74 MB

Chapter 1 Safety

5
- Table of Contents
  5
- General Safety Instructions 1
  5
- Before Operating
  6
- General Safety Instructions
  6
- Maintenance and Service
  7
- While Operating
  7
- Battery Pack Connection
  8
- Safety and Instruction Decals
  8
Chapter 3 Traction and Reel Drive System

15
- General Information 3
  15
- Specifications
  16
- Battery Pack Connection
  17
- General Information
  17
- Operator's Manuals
  17
- Disengaging Drum Drive from Transmission
  18
- Transmission Belt Tensioner
  19
- Special Tools
  20
- Adjustments
  22
  - Cutting Unit Clip Adjustment
    22
  - Reel Clutch Adjustment
    23
- Service and Repairs
  25
  - Reel Drive Belt
    25
  - Reel Drive Assembly
    26
  - Reel Drive Bearing Housing
    28
  - Drum Drive Belt
    30
  - Drum Drive Idler Assembly
    32
  - Traction Drums
    34
  - Differential Assembly
    38
  - Differential Assembly Service
    40
  - Transmission Drive Belt
    42
  - Transmission
    44
  - Transmission Drive System
    50
  - Transmission Drum Drive System
    52
  - Transmission
    54
Chapter 4 Electrical System

57
- Lithium Battery Pack Charger Operation 4
  57
- General Information
  58
  - Operator's Manuals
    58
  - Electrical Drawings
    58
  - Toro Electronic Controller (TEC)
    58
  - CAN--Bus Communications
    59
  - Lithium Battery Pack Connection
    59
- Electrical System Operation
  60
- Lithium Battery Pack Charger Operation
  62
  - Startup
    63
  - Ramp up
    63
  - Charging
    63
  - Cell Balance
    64
  - Standby
    64
  - Hibernate
    65
  - Charger Fault Codes
    65
- Special Tools
  66
- Troubleshooting
  68
- Infocenter Display
  72
  - Main Information Screen
    72
  - Operator Advisories
    73
  - Main Menu Screen
    74
  - Faults Screen
    74
  - Service Screen
    75
  - Diagnostics Screen
    76
  - About Screen
    77
  - Settings Screen
    77
- Adjustments
  78
  - Parking Brake Latch Switch
    78
  - Traction Switch
    79
  - Reel Engage Switch
    80
- Component Testing
  82
  - Fuse Block
    83
  - Lithium Battery Pack Fuse
    84
  - Service and Repairs 4
    84
  - Key Switch
    85
  - Parking Brake Latch Switch
    86
  - Traction Switch
    88
  - Reel Engage Switch
    90
  - EZ Turn Switch
    92
  - EZ Turn Sensor
    93
  - Speed Control Potentiometer
    94
  - Main Contactor
    96
  - Toro Electronic Controller
    98
  - CAN--Bus Termination Resistor
    99
- Service and Repairs
  100
  - Electric Motor
    100
  - Electric Motor Service
    102
  - Lithium Battery Pack
    104
  - Lithium Battery Pack Charger
    107
Chapter 5 Chassis and Controls

109
- Specifications 5
  109
- Specifications
  110
- Battery Pack Connection
  111
- General Information
  111
- Operator's Manual
  111
- Service and Repairs
  112
  - Handle Assembly
    112
  - Brake Cable Replacement
    114
  - Reel Clutch Cable Replacement
    116
  - Traction and Reel Drive Engagement Lever Assembly
    118
  - Kickstand
    122
Chapter 6 Cutting Unit

127
- Specifications 6
  127
- Specifications
  129
- Battery Pack Connection
  130
- General Information
  130
- Operator's Manual
  130
- Supporting Cutting Unit When Servicing
  130
- Separating Cutting Unit from Traction Unit
  131
- Special Tools
  132
  - Adjustments 6
    133
- Factors that Can Affect Quality of Cut
  134
  - Service and Repairs 6
    134
- Adjustments
  136
  - Leveling Rear Roller
    136
- Service and Repairs
  137
  - Backlapping
    137
  - Bedbar Assembly
    138
  - Bedknife Service
    140
  - Specifications 7
    141
  - Bedbar Adjuster Service
    142
  - Front Roller
    144
  - General Information 7
    144
  - Rear Roller
    145
  - Roller Service
    146
  - Cutting Reel Assembly Removal and Installation
    148
Chapter 7 Groomer

155
- Troubleshooting 7
  155
- Specifications
  156
  - Adjustments 7
    156
- Battery Pack Connection
  157
- General Information
  157
- Installation Instructions
  157
- Troubleshooting
  158
  - Factors Affecting Grooming
    158
  - Grooming Reel Mechanical Problems
    159
- Adjustments
  160
  - Height/Depth of Groomer Adjustment
    160
- Service and Repairs
  161
- Chapter 8
  184
- Main Wire Harness Drawing
  184
- Wire Harness Drawings 8
  184
- Battery Wire Harness Drawing
  186
- Battery Wire Harness Adapter Drawing
  188

Toro Greensmaster eFlex 1800 Diagnostic Manual (136 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 7.79 MB

Table of Contents
3
Safety
4
Maintenance and Service
4
General Information
5
External Reference Material
5
Toro DIAG Software
5
Abbreviations
5
Glossary
5
General Electrical Diagnostic Information
6
Consumable Materials List
6
Special Tools
6
Installing the Li+ Diagnostic Wire Harness
8
Uninstalling the Li+ Diagnostic Wire Harness
10
Waking Up" the Battery Pack
12
Inspecting the Wire Harnesses and Component Connector Assemblies
13
Repairing Harness Wire Insulation
13
Testing Electrical Circuits
14
Preparing to Test the Components
15
Testing the Component
15
Infocenter Diagnostics Screen Icons
16
Frequently Used Procedures
17
Connecting the Battery Pack
17
Disconnecting the Battery Pack
17
Using the Kickstand
17
Reading Fault Codes
18
Clearing Fault Codes While Using the Machine
19
Clearing the Infocenter Fault Log
19
Turning on the Machine
19
Turning off the Machine
19
Returning the Equipment to Service
19
Console Cover
19
Power Center Cover
20
Fault 01 Internal TEC
21
Fault 02 12 VDC Supply
23
Fault 03 5 V Supply
35
Fault 04 Pre-Charge
41
Fault 05 Communication
57
Fault 07 Motor over Temperature
70
Fault 09 Internal Motor
75
Fault 10 Motor Stalled
88
Fault 11 Software Incompatible
90
Fault 12 Key Stuck on
91
Fault 13 Internal Battery
100
Fault 15 Software
110
Fault 16 Contactor Fault
111
Appendix A: Wire Harnesses
113
Electrical System Harness Connector, Pin, and Terminal Identification
113
Appendix B: Toro Electronic Controller Connections
135

Toro Greensmaster eFlex 1800 Operator's Manual (44 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 2.54 MB

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  5
- Sound Power Level
  5
- Sound Pressure Level
  5
- Vibration Level
  6
- Safety and Instructional Decals
  7
Setup
10
Product Overview
18
- Controls
  18
  - Speed Control
    19
  - Key Switch
    19
- Specifications
  22
- Attachments/Accessories
  22
Operation
22
Maintenance
32
Controls System Maintenance
39
- Adjusting the Reel Control
  39
Cleaning
40
- Cleaning the Machine
  40
Storage
41
- Storing the Machine
  41
- Removing the Machine from Storage
  41

Toro Greensmaster eFlex 1800 Operator's Manual (40 pages)

traction unit

Brand: Toro | Category: Lawn Mower | Size: 2.71 MB

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  5
- Sound Power Level
  5
- Sound Pressure Level
  5
- Vibration Level
  6
- Safety and Instructional Decals
  7
Setup
10
Product Overview
17
- Controls
  18
- Specifications
  21
- Attachments/Accessories
  21
Operation
21
- Think Safety First
  21
- Adjusting the Handle Height
  21
- Adjusting the Handle Angle
  21
- Turning on the Machine
  22
- Turning off the Machine
  22
- Operating in Transport Mode
  22
- Preparing to Mow
  22
- Mowing Operation
  22
- Operating the Mower
  23
- Checking the Operation of the Interlock Switches
  24
- Lithium Ion Battery Pack Care
  24
- Using the Infocenter LCD Display
  25
- Releasing the Transmission
  27
- Setting the Machine to Match Turf Conditions
  28
Maintenance
29
- Recommended Maintenance Schedule(S)
  29
  - Daily Maintenance Checklist
    30
- Premaintenance Procedures
  31
  - Disconnecting the Battery
    31
- Lubrication
  31
  - Greasing the Motor Coupler
    31
- Electrical System Maintenance
  32
- Brake Maintenance
  34
  - Adjusting the Service/Parking Brake
    34
- Belt Maintenance
  35
Controls System Maintenance
36
- Adjusting the Reel Control
  36
Cleaning
37
- Cleaning the Machine
  37
Storage
38

Toro Greensmaster eFlex 1800 Installation Instructions Manual (20 pages)

Universal Groomer Drive Kit

Brand: Toro | Category: Lawn and Garden Equipment | Size: 1.7 MB

Toro Greensmaster eFlex 1800 Installation Instructions Manual (12 pages)

Brand: Toro | Category: Lawn Mower | Size: 1.26 MB

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

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Toro Greensmaster eFlex 1800 Manuals

Toro Greensmaster eFlex 1800 Service Manual (312 pages)

Table of Contents

Table of Contents

Chapter 1 :Safety

Chapter 2: Specifications and Maintenance

Chapter 3: Troubleshooting

Chapter 4 Traction and Reel Drive System

Chapter 5: Electrical System

Chapter 6: Chassis and Controls

Table of Contents

Chapter 7: Cutting Unit

Table of Contents

Chapter 8 :Beltdrivengroomer

Chapter 9 :Universalgroomer(Optional)

Appendix A

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Chapter 3 Traction and Reel Drive System

Chapter 4 Electrical System

Chapter 5 Chassis and Controls

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