Toro Greensmaster eFlex 1800 Service Manual page 62

Disassembling the Reel Drive Bearing Housing (continued)
Assembling the Reel Drive Bearing Housing
Traction and Reel Drive System: Service and Repairs
When removing the flex coupler (item 15 in
reel input shaft, do not damage the outer surface of the coupler
(e.g., grasping with pliers or mounting in a vise) as coupler may be
damaged and fail prematurely.
5. Support the flex coupler to prevent it from being damaged during the spring
pin removal. Push the spring pin from the flex coupler and reel input shaft.
Slide the coupler from the shaft and discard the spring pin.
6. Remove the retaining ring (item 14 in
the flat washer, wave spring, and flocked bearing shield from the shaft. For
assembly purposes, note the orientation of the flocked bearing shield.
7. Press the bearings and bearing spacer from the shaft if necessary. Discard
the bearings if removed.
8. Clean all the bearing housing components.
1. If the bearings were removed from the reel input shaft, install new bearings
onto the shaft. Press first bearing fully onto the shaft. Position a spacer on
the shaft and then press second bearing onto the shaft.
2. Install the flocked bearing shield, wave spring, and flat washer onto the reel
input shaft. Secure the components to the shaft with the retaining ring (item
14 in Figure 27). If necessary, drive the retaining ring onto the input shaft
with a tubular tool and mallet. Ensure that the retaining ring is fully seated
into the shaft groove after installation.
3. Place the wave washer (item 7 in
4. Fill the cavity between the bearings with high temperature Mobil XHP-222
grease (or equivalent).
5. Install the reel input shaft assembly into the bearing housing and secure the
shaft assembly with the retaining ring (item 10 in
When installing the flex coupler (item 15 in
reel input shaft, do not damage the outer surface of the coupler
(e.g., grasping with pliers or mounting in a vise) as coupler may be
damaged and fail prematurely.
6. Slide the flex coupler onto the reel input shaft, support the coupler to prevent
it from being damaged during the spring pin installation. Install new spring
pin into the coupler to secure it to the shaft.
7. Install the reel drive bearing housing to the reel drive housing; refer to
Drive Assembly (page
8. Connect the battery pack; refer to
(page 4–3).
IMPORTANT
Figure
Figure 27) into the bearing housing.
IMPORTANT
4–16).
Connecting the Lithium Battery Pack
Page 4–20
Figure 27) from the
27) from the shaft. Then remove
Figure 27).
Figure 27) onto the
Greensmaster ® eFlex 1800, 2100 and 2120
12189SL Rev E
Reel