Toro Greensmaster eFlex 1800 Service Manual page 82

Installing the Transmission Drive Belt
Traction and Reel Drive System: Service and Repairs
During assembly, ensure that the transmission cover is installed
with fasteners properly torqued before applying tension to the
transmission belt.
1. Install new transmission belt onto the pulleys in the transmission. Ensure that
the belt is correctly routed around the drive and idler pulleys
2. Ensure that the wave washers (item 2 in
bearing bores of the transmission cover. Also, ensure that the 2 dowel pins
are pressed into the bores in the transmission housing.
3. Position a new gasket to the transmission assembly. Align the gasket to the 2
dowel pins in the transmission housing.
g205730
1. Transmission cover
4. Install the transmission cover. If necessary, use a rubber mallet at the dowel
locations (Figure 45) to seat cover to the transmission.
5. Install the 7 washer-head screws to secure the cover to the transmission.
Tighten the screws as follows:
A. First, use an alternating crossing pattern, torque all the screws to 1.7 to
4.5 N∙m (15 to 40 in-lb).
B. Again use an alternating crossing pattern, torque all the screws to 9.6 to
10.7 N∙m (85 to 95 in-lb).
6. Rotate the engage/disengage shaft counterclockwise to apply tension to the
transmission belt; refer to
7. Slide the telescoping coupler onto the transmission shaft so that the
driveshaft wire engages the hex shaft on the transmission. Ensure that the
telescoping coupler is properly attached to the cutting unit hex shaft.
8. Install the battery pack to the machine; refer to
Pack (page 5–77).
9. Connect the battery pack; refer to
(page 4–3).
IMPORTANT
Figure
Figure 45
2. Dowel location
Transmission Belt Tensioner (page
Connecting the Lithium Battery Pack
Page 4–40
(Figure
43) are pressed into the
4–5).
Installing the Lithium Battery
Greensmaster ® eFlex 1800, 2100 and 2120
12189SL Rev E
44).