Toro Greensmaster eFlex 1800 Service Manual page 260

Removing the Grooming Reel (Forward Rotating Groomer Drive) (continued)
Installing the Grooming Reel (Forward Rotating Groomer Drive)
Belt Driven Groomer: Service and Repairs
Note: To prevent cutting unit from turning when removing drive pulley, use
a 1/2 inch socket on hex of reel driveshaft that is used for back lapping the
cutting unit.
10. Loosen and remove drive pulley (item 4 in
shaft.
11. Remove 2 shoulder bolts (item 5 in
right drive plate assembly to the cutting unit frame. Remove the right drive
plate assembly from grooming shaft and cutting unit. Locate and retrieve
groomer shim.
12. Carefully pull the grooming reel from the left support plate assembly (item
14 in Figure 189).
13. Inspect seals, bushings, and bearings in right drive plate, left support plate,
and groomer arms for wear or damage. Replace components as necessary.
1. Apply a light coating of grease to ends of grooming shaft and also to seal lips
in right drive and left support plates. Ensure that all bearings, bushings, and
seals are properly installed.
2. Ensure that the O-ring (item 25 in
shaft. Apply light coating of grease to O-ring.
3. Carefully place grooming reel assembly into the left support plate taking care
to not damage seal in support plate or O-ring on shaft.
4. Apply light coating of grease to O-ring on right drive plate assembly pivot hub
and pilot bore of cutting unit side plate.
5. Position groomer shim (item 8 in
6. Carefully place right drive plate assembly onto groomer shaft taking care to
not damage seals in drive plate. Position drive plate to the cutting unit frame
and secure with 2 shoulder bolts (item 5 in
drive plate rotates freely after installation.
7. Apply light coating of grease to hub on driven pulley (item 19 in
taking care to not get grease on belt surface of pulley. Slide driven pulley onto
the grooming reel shaft taking care to not damage seal in right drive plate.
Note: To prevent grooming reel shaft from turning when installing driven
pulley, use wrench on shaft flats to hold shaft.
8. Secure driven pulley to grooming reel shaft with locknut (item 1 in
189); torque locknut to 24 to 28 N∙m (17 to 21 ft-lb).
Note: To prevent cutting unit from turning when installing drive pulley, use
a 1/2 inch socket on hex of reel driveshaft that is used for back lapping the
cutting unit.
9. Secure drive pulley (item 4 in
to 135 N∙m (100 ft-lb).
10. Insert front roller into left groomer arm assembly.
11. Ensure that the bushing (item 11 in
assembly.
12. Apply anti-seize lubricant to threads of right groomer arm lift rod.
13. Position right groomer arm assembly to front roller, right drive plate assembly,
and cutting unit frame. Secure groomer arm to cutting unit with plow bolt
(item 22 in Figure 189), HOC washer, and HOC nut.
Figure
Figure
Figure 189) is installed on grooming reel
Figure 189) to right drive plate assembly.
Figure
Figure 189) to cutting unit shaft; torque pulley
Figure 189) is installed in drive plate
Page 8–12
189) from the cutting unit
189) that secure the groomer
189). Ensure that the right
Figure
Greensmaster ® eFlex 1800, 2100 and 2120
12189SL Rev E
189)
Figure