Table Of Contents - CITROËN ID 19 Repair Manual

Table of Contents

Classification3
Method Of Numbering3
Particular Points3
Tools4
Technical Information4
Work On The Hydraulic Units4
Work On The Body, And Underbody Repair4
General Classification5
Table Of Contents6
Pressure Reserve11
Distribution Block12
Front Axle12
Rear Axle12
Front Suspension13
Rear Suspension13
Piping14
Electrical15
Dynamo16
Hydraulic System23
Storage23
Precautions During Work23
Precautions To Be Taken After Disconnecting A Union23
Protection Of Hydraulic Units After Removal24
Precautions Prior To Assembly25
Fitting The Seals25
Sealing Rings25
To Remove The Exhaust Downpipe27
To Remove The Radiator27
To Remove The Steering Assembly27
Adjustment Of The Rear Flexible Mountings29
Positioning The Engine Gearbox Assembly29
To Fit The Gear Change Control30
To Adjust The Gear Change Control31
To Fit The Steering Gear31
To Fit Regulator31
Starter Motor34
To Strip Engine34
Removing The Brake Units36
Fitting The Brake Units37
Fit The Dynamo37
To Strip The Cylinder Head41
To Strip The Oil Pump41
To Prepare The Cylinder Head42
Grind The Valve Seats42
Grinding In The Valves42
To Refit Oil Pump43
To Replace The Starter Ping44
Prepare The Parts For The Crankshaft44
To Clean The Crankshaft45
Crankshaft45
45
To Fit The Connecting Rods46
To Fit The Camshaft46
To Fit The Cylinder Head46
Replacement Of The Sump52
Replacement Of The Oil Seals52
Replacement Of A Camshaft72
Replacement Of Rocker Tappets72
Replacement Of A Timing Chain Or Timing Gears73
Engine Suspension78
Adjustment Of The Engine Suspension (On The Car)78
Replacement Of An Upper Front Crossmember80
Work On The Engine Suspension80
Replacement Of A Front Support Arm81
Replacement Of A Rear Flexible Mounting82
Pre-Adjustment Of A Rear Flexible Mounting85
Replacement Of A Rear Arm85
Replacement Of A Rear Flexible Mounting Bracket86
Manifolds87
Replacement Of A Solex 34 Pbic Carburetor88
Carburettor90
Controls90
Replacement Of An Accelerator Cable91
Work On The Carburettor Controls91
Replacement Of An Accelerator Pedal92
Replacement Of A Choke Control92
Overhauling A Vokes Air Filter95
Overhauling A Miofilter Filter95
Air Filter96
Checking The Pump For Leaks99
Petrol Pump100
Replacement Of A Petrol Tank103
To Assemble The Tank104
Replacement Of A Filler Pipe105
Replacement Of An Air Pipe And An Air Vent Pipe105
Petrol Tank105
Replacement Of A Petrol Gauge Tank Unit107
Work On The Petrol Tank107
Replacement Of An Exhaust Manifold108
Work On The Exhaust System108
Replacement Of An Expansion Chamber109
Replacement Of A Silencer110
Replacement Of The Exhaust Outlet Pipes111
Adjustments On The Distributor113
Bench Test Of A Distributor113
Reconditioning An S.e.v. Distributor116
Reconditioning A Duceller Distributor118
Id 211-3 Work On The Distributor118
Replacement Of An Advance Control120
Replacement Of An Oil Pump122
Adjustment Of The Water Pump Pulley124
Adjustment Of The Dynamo Pulley124
Overhauling A Water Pump128
Replacement Of A Water Pump And Dynamo Belt129
Replacement Of A Dynamo And Water Pump Driving Pulley129
Replacement Of A Driving Shaft130
Replacement Of A Water Pump Pulley131
Work On The Radiator132
Replacement Of A Radiator132
Checking A Thermostat132
Replacement Of A Thermostat133
Replacement Of A Fan134
Replacement Of A Fan Cowling134
Check The Height Of The Pedal138
To Adjust The Length Of The Sheath138
Replacement Of A Clutch Fork139
Replacement Of A Clutch Thrust Ball Bearing139
Replacement Of A Thrust Ball Bearing Hub139
Replacement Of A Sealing Ring141
To Remove The Reverse Gear Layshaft151
To Strip Down The Mainshaft151
To Strip Down The Intermediate Train151
To Dismantle The Differential151
To Strip Down The Differential Shafts152
To Strip Down The Cover Plate152
To Strip Down The Clutch Bell Housing152
To Prepare The Clutch Bell Housing153
To Fit The Clutch Fork153
To Fit The Driving Shaft153
To Adjust The Position Of The Driving Pulley154
To Prepare The Gearbox Cover155
To Fit The Forks155
To Prepare The Differential156
To Prepare The Differential Shafts156
To Prepare The Shaft And Bearing Assemblies157
To Prepare The Mainshaft157
Overhauling The Gearbox158
To Fit The Ball Pads159
To Prepare The Bevel Pinion Shaft160
To Assemble The Intermediate Train160
To Adjust The Reverse Speed Pinion161
To Assemble The Reverse Speed Sliding Pinion163
Thrust Washers164
Adjusting Washers164
To Assemble The Mainshaft165
To Assemble The Bevel Pinion Shaft165
To Adjust The Bevel Pinion Shaft165
To Adjust The Control Tube179
To Adjust The Ball Controls179
Replacement Of A Ball Control180
To Adjust The Cable181
Replacement Of The Balls Of The Selector Bell-Crank Lever182
Replacement Of A Selector Support Or A Control Shaft183
Replacement Of A Driveshaft Or A Pivot185
To Disconnect The Driveshaft From The Pivot185
To Connect The Driveshaft To The Pivot185
Replacement Of A Rudder Dust Cover186
Checking The Valve Of The Suspension Pump For Leakage188
Checking A Pressure Control Valve On The Car188
Checking The Cutting Out Of The Control Valve189
Checking The Cutting In Of The Control Valve190
Checking A Pressure Control Valve191
Checking For Leakage191
Adjusting The Position Of The Suspension Pump192
Overhauling A Suspension Pump195
To Prepare The Parts196
To Fit The Pump196
To Prepare The Body Of The Control Valve202
To Remove The Front Corrector Overflow Return Pipe205
To Remove The Rear Corrector Overflow Return Pipe205
Checking The Setting Of The Suspension Non Return Valves207
Checking The Seating Of The Valves207
Replacement Of A Suspension Sphere Or A Damper243
Replacement Of A Height Corrector244
Replacement Of A Suspension Cylinder245
Overhauling A Front Damper Valve248
Overhauling A Rear Damper Valve249
Overhauling A Suspension Cylinder249
Ovrehauling A Height Corrector251
Replacement Of An Anti-Roll Bar252
Replacement Of The Anti-Roll Bar Bearings253
Adjustment Of The Lateral Position Of The Steering Assembly266
Adjusting The Track267
Adjusting Of The Steering Lock267
Replacement Of A Pedal Gear301
Overhauling A Master Cylinder302
Adjustment Of The Brake Handle Lock308
Adjusting The Connecting Cable308
Replacement Of A Handbrake Lever309
To Check The Operation Of The Handle310
To Regulate The Unlocking Mechanism310
To Adjust The Control Cable310
Replacement Of A Handbrake Release Trigger311
Replacement Of A Locking Ratchet312
Replacement Of A Control Cable312
Replacement Of A Connecting Cable313
Schedule Of Parts315
Schedule Of Wiring316
Overhauling A Duceller321
Index Of Illustrations337
Engine341
Longitudinal Section341
Cross Section342
Assembly Of The Valve Rockers343
Valve Seats344
Exhaust Valve Seat344
Inlet Valve Seat344
Table Of Grinding Wheels344
Fitting The Valves345
Calibration Of Springs346
Checking The Free Lengths Of A Spring346
Checking The Length Under Load346
Cylinder Head347
Sequence Of Tightening Screws347
Replacement Of The Valve Guides348
Extracting A Guide348
Fitting An Inlet Valve Guide348
Fitting An Exhaust Valve Guide348
Adjustment Of The Oil Pump351
Simplified Assembly351
Assembly Of Restrictor Jet351
Support For Pump351
Fitting Cylinder Barrel Joints352
Piston And Crankshaft Line353
Method Of Using Ring Clip353
Rectification Of A Cast Bearing353
Assembly Of The Oil Seals354
Setting The Timing Wheels355
Position Of Timing Marks355
Various Tools356
Retaining Clip356
Extractor357
Stands For Dismantled Engine358
Checking The Distance Between Support And Crossmember361
Adjusting The Longitudinal Position Of Rear Engine Supports362
Accelerator Control367
Section Of Guiot Pump370
Inspection For Leaks371
S.e.v. Distributor372
Ducellier Distributor373
Distributor374
Suction Advance Curve374
Centrifugal Advance Curve374
Water Pump375
Box Spanner376
Extractor Tap376
Clutch377
Assembly377
Adjustment Of The Toggles378
Fixture For Clutch Adjustment378
Clutch Mechanism In The Engaged Position378
Checking The Adjustment378
Assembly Of The Blocks379
Clutch Control380
Gearbox381
Shafts383
Main Shaft383
Bevel Pinion Shaft383
Assembly Of Pinions384
Differential385
Reverse Speed Pinion386
Mainshaft Assembly386
Setting The Dial Gauge386
Cover387
View In Direction Of Arrow F387
First Speed Selector Lever389
Clutch Housing390
Adjustment Of Crown Wheel And Bevel Pinion391
Adjustment Of Tooth Clearance391
Adjustment Of The Differential Bearings392
Measuring The Depth Of The Housing392
Gear Change Control400
Assembly Of The Drive Shaft Dust Cover410
Adjustment Of The Castor Angle411
Section Of Hub412
Arm Pivot Bearing413
Method Of Securing The Arm Pivot Bearing414
Holding The Arm In A Vice415
Extraction Of The Hub416
Extracting The Hub Bearings417
Adjustment Of Bearing Clearances418
Calibration Of Dial Gauge With Bearing418
Fitting The Bearing Outer Races418
Front Axle Suspension420
Anti-Roll Bar And Height Corrector Control421
Rear Axle Assembly422
Rear Suspension Cylinder423
Manual Height Control Gear424
High Pressure Pump425
Pressure Control Valve And Pressure Distribution Block427
Height Corrector - Suspension Cylinder428
Sealing Plugs431
Steering Assembly432
Fitting The Steering Wheel433
Hydraulic System For Brakes440
Front Brake Unit441
Rear Brake Backplate444
Removing And Fitting The Return Springs445
Method Of Using Pincers445
Pincers445
Grinding The Rear Brake Drum446
Rivetting The Brake - Cam Pins447
Centring The Brake Shoes448
Setting To The Diameter Of The Drum448
Adjustment Of The Brake Shoes448
Pedal Gear449
Master Cylinders450
Parking Brake Control451
Cable Adjustment452
Lifting Points On The Body453
Location Of The Jacking Pad453
Checking The Camber454
Pre-Adjustment Of The Front Height455
Gauge Rods455
Ducellier Dynamo456