CITROËN ID 19 Repair Manual page 271

ID 19
OPERATION No. ID 442
-
3
: Overhauling a steering assembly
Op. ID 442-3
265
8
10
11
14
17
PARTICULAR POINTS
Dismantling
The ball joints on the steering rods cannot be dismantled, the complete rod must be changed.
If the ball joints are in good condition, do not clean the rods by dipping them, otherwise the grease in the ball joints will be removed.
Assembly
On the right hand steering rod, screw the sleeve the same distance on the rod and on the end with the ball
pin
so that the dimension
"e" = 402 mm. between the centreline of the ball pin and the centreline of the silentbzoc (see IV. 90).
To adjust the pinion.
With the parts perfectly clean and free from grease, the longitudinal clearance should be 0 to 0.03 mm. (pinion free, with
no
play),
nut
tightened
to 36 ftlbs. (5 m.kg.).
Tighten the nut locking the rack ball pin to 50 ft.lbs. (7 m.kg.) lockwasher).
Tighten the nut locking the central shackle to 29 ftlbs. (4 m.kg.), do not loosen in order to$t the split pin.
DISMANTLING (see Pl. 90).
Hold the steering assembly in a vice (vice support 1999-T, see Pl. 93, fig. 1).
Remove the left-hand clip from the left-hand dust cover (13). Remove the cover to fix the vice support . . . . . . . . . . .
To remove the steering rods and the central shackle :
Remove the nuts and the pins (14) and disconnect the rods from the central shackle (15).
Remove the nut and disconnect the central shackle (15) f rom the central ball pin (extractor 1967-T, see PI. 92, fig. 2).
To remove the central ball pin :
Unlock the locknut (16), remove the steering lock adjusting cap (17)
and remove the locknut (16) (spanner 1854-T, see
Pl. 92. fig. 4).
Turn the steering to the extreme left-hand side and lock the rack with the aid of the tongue of the vice support 1999-T
(see Pl. 93, fig. 1) (the locking nut of the ball pin is tightened to 50 ft. lbs (7 m. kg) and if the ball pin bears on the
housing the latter will be damaged).
Remove the housing sealing cap (18), the Ligarex clips on the dust covers,
the right-hand dust cover (19), and the
movable covers.
Remove the spring (ZO), the rubber spacer (21) and the guide bush (22).
Remove the locking piece of the nut (23)
and remove the nut (socket 1987-T,
Remove the ball pin (24) from the rack (extractor 1966-T, see Pl. 92, fig.
see Pl. 92, fig. 3).
1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOOLS
Vice support 1999-T
16-21-23mmboxspanners
Extractor 1967-T
Spanner 1854-T
Socket 1987-T
Extractor 1966-T