Starter Motor; To Strip Engine - CITROËN ID 19 Repair Manual

32
OPERATION No. ID 100-Z
: Stripping and assembling an engine-gearbox assembly
Op.ID 100-Z ID 19
ST RIPPING AND ASSEMBLING (for replacing the engine)
Place the engine-gearbox assembly
on
a stand (stand 2497-T, see Pl. 19) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stand 2497-T
Remove the dynamo tie-rod. Remove the dynamo; remove the rear fixing screw and undo the front fixing screw;
remove the dynamo and water pump driving belts. Undo starter nose reaction screws . . . . . . . . . . . . . . . . . . . . . .
12-14mm spanners
and box spanners
12 mm box spanner
Spanners 1677-T and
2431-T
Disconnect bracket for the front brake connection pipe from the water pump ....................................
Disconnect the gearbox from the engine (spanners 1677-T,
see P1.54, fig.4 and 2431-T, see ~1.61, fig. 1)
.........
IMPORTANT NOTE: Do not roll the gearbox on the brake discs.
To strip engine:
a) Drain the engine (oil and water).
b) Remove the air cleaner and the pipe assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c) Remove the water pump hoses. Remove the water pump.
Remove the water pump cover . . . . . . . . . . . . . . . . . . . . . .
d) Remove the carburettor; disconnect the flexible fuel feed pipe and vacuum pipe (spanner 1647-T, see Pl. 16, fig. 3)
e) Remove fuel pump
......................................................................................
f) Remove pipe connecting pump and control valve (spanner 2220-T,
see Pl. 61, fig. 3) and seal the pipe and the
pressure control valve openings (see P1.89)
..........................................................
g) Remove the high pressure pump and the distance piece ....................................................
h) Remove the pressure control valve unit and its intermediate support .........................................
i) Remove the crankcase breather
..........................................................................
j) Removetheinletmanifold ................................................................................
k) Remove the dipstickand supporttube
....................................................................
1) Disconnect the sparking plug leads and remove the distributor
...............................................
m) Remove the steel water outlet pipe and shield closing plate from the cylinder head
.............................
n) Remove the exhaust pipe and the screen fixing brackets
.....................................................
o) Remove the starter motor ...............................................................................
P)
Remove the sparking plugs (spanner 1603-T, see ~1.16, fig.4) ..............................................
s>
Disengage the gearbox locating dowels from the engine crankcase ..........................................
TOOLS
12-17 mm box Spanners
12 mm spanner and
box spanner
14-17 mm box spanner
1645-T Spanner
14 mm box spanner
Spanner 2220-T
12 mmbox spanner
12 mm box spanner
12 mm box spanner
12 mm box spanner
12 mm box spanner
12 mm box spanner
12 mm box spanner
12 mm box spanner
14-17 mm box spanners
Spanner 1603-T