CITROËN ID 19 Repair Manual page 26

ID 19 OPERATION No. ID 100-1 : Replacement of the engine-gearbox
PARTICULAR POINTS
Removal
5 - 6 Release the pressure in the suspension system, drain and remove the fluid reservoir, remove the front suspension spheres.
9 Remove the steering mark its position in relation to the relays and the steering wheel).
24 Support the engine-geartox assembly, disconnect the front crossmemter (do not lose the adjusting shims).
Assembly
27–29 Adjust the rear engine supports (see OP. ID. 133-0) and fit the front crossmember. Fit the adjusting shims, found when dismantling,
between the crossmember and the sidemember in order to obtain a difference in the dimension between the brake disc and the
sidemember, on each side, of 70 I 2 mm (use the shims found when dismantling).
36-40 Correct and adjust the controls: change speed (see OP.ID.334-0), speedometer, brakes (hydraulic and mechanical, see OP.ID.454-0),
clutch (see OP.ID.3l4-0), carburettor (see OP. ID. 142-4) manual ignition (see OP. ID.211-0).
Fit the steering (note the markings made when dismantling). Fill the fluid reservoir and prime the pump, through the feed pipe.
42
49 Adjust the ignition advance (see OP.ID.211-0). Check the level of the engine oil, 7 pints (4 litres) of SAE. 20 oil
50 With the engine idhng and the car on the ground, fill the radiator.
) Bleed the brakes (see OP.ID.453-0).
REMOVAL
1 Hold the bonnet open (stop MR-4158, see Pl.16, fig.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop MR-4l58
2 Support the front of car on stands (jacking support 2505-T, see Pl. 111). Drain the radiator and the cylinder block
(retain the liquid, which contains anti- freeze)
3 Remove the spare wheel, the retaining bar, front wings, air deflector plate and the brake cooling ducts . . . . . . . . 12-14 mm spanners
4 Remove the battery and the battery tray Disconnect the starter cable.
Disconnect the dynamo leads from the regulator. Remove the gear box earth cable.
Remove the starter cable and fitted solenoid from battery rear tiebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 mm box spanners
5 Release the pressure in the suspension circuit by unscrewing the bleed screw on the pressure regulator. . . . . . . . . 8 mm spanner
6 Remove the fixing straps on the fluid reservoir and remove the battery support.
Disconnect the feed pipe from the high pressure pump. Seal the intake pipe and pump openings (see P1. 89).
Drain the fluid reservoir and remove it. Seal the apertures in the reservoir and pipes (see Pl.89) . . . . . . . . . . . . . . 8-12 mm box spanners
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jacking support 2505-T
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TOOLS
and box spanners