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ID
19
OPERATION
No.
ID
231-4
:
Work on the pulleys and belt
Op.ID
231-4
129
26
27
28
29
30
31
32
33
34
Fit
the
fan.
Tighten
the
fixing
screws
to 7.5
ft.lbs
(1 m.kg).(Th
is torsion
must
not
be
exceeded)
. . . . . . . . . . . . . . . . . . . . .
12 mm
box
spanner
Connect
the
flexible
air
hose
to
the
radiator
tie
bar.
Fit
a Ligarex
clip
(pliers
2483-T,
see
Pl.
17,
fig.2)
. . . .
. . . . . . .
Fit
the
battery
tray.
Fit
and
connect
the
battery.
Replace
the
left
hand
front
wing
and
the
spare
wheel
. . . . . . . . . . . . . . .
REPLACEMENT
OF
A WATER
PUMP
PULLEY
Removal
(see
Pl.
35)
I
Remove
the
fan.
Unscrew
the
dynamo
fixing
screws,
remove
the
nut
securing
the
tie
rod
to
the
dynamo
and
slide
the
dynamo
towards
the
engine.
Remove
the
belt
from
the
dynamo
pulley
and
from
the
water
pump
pulley
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hold
the
water
pump
pulley
in
position
and
remove
the
fixing
nut
(l),
the
locking
washer
(2)
and
the
washer
(3).
Withdraw
the
pulley,
the
key
(4)
and
the
adjusting
washer
(5).
Withdraw
the
belt
from
the
rear
of the
dynamo
tie-rod
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..i.......................................................
Refitting
(see
Pl.
35).
Fit
the
adjusting
washer
(5),
the
pulley
and
the
washer
(3)
in
position.
Tighten
the
nut
(1)
. . . . . . . . . . . . . . . . . . . . . . . . . .
Align
the
pulley
(see
Op.ID
231-O).
Remove
the
nut
(l),
the
washer
(3)
and
the
pulley.
Fit
the
key
(4)
in
position.
Fit
the
pulley,
the
washer
(3),
the
locking
washer
(2).
Tighten
the
nut
(1)
to between
18 and
21.6
ft. lbs
(2.5
- 3 m.
kg).
Turn
down
the
tabs
on
the
nut
. . . . . . . . . . ..-................................................................
Place
the
belt
in
position
on the
water
pump
pulley
and
on
the
dynamo
pulley.
Tighten
the
belt
moderately
and
tighten
the
screws
securing
the
dynamo
and
the
nut
securing
the
tie-rod
(plain
and
spring
washers)
. . . . . . . . . . . . . . . . . . . . .
,(
l
.
.
r
TOOLS
Pliers
2483-T
12-14
mm
box
spanners
12 mm
box
spanner
14 mm
ring
spanner
16
mm
box
spanner
16
mm
box
spanner
16 mm
box
spanner
12 mm
box
spanner
14 mm
ring
spanner.
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