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ID
19
OPERATION
No.
ID
100-l
: Replacement
of the enginegearbox
Op.
ID
100-l
29
40
41
42
43
d)
Put
the
connecting
pipe
(1)
in
position.
Fit
the
spacing
washers
(IO).
Tighten
the
fixing
screws
of
the
flange
(spring
washers
under
the
heads).....................................................................
e)
Fix
the
connecting
tube
(1)
on
the
bracket
(4)
on
the
sidemember.
The
connecting
pipe
must
be
in perfect
alignment
with
the
axis
of the
control
pipe
(5)
on
the
gearbox
cover
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
f 1
Couple
the
control
rod
(2)
to
the
relay
lever
(11).
Tighten
the
nut
(spring
washer)
. . . . . . . . . . . . . . . . . . . . . . . . .
To
adjust
the
gear
change
control
(see
Pl.
59
and
60):
a)
Adjust
the
control
cable;
manipulate
the
threaded
sleeve
(12)
to
obtain
a measurement
of
"a"
= 17.5
f 0.5
mm
at
the
change
speed
lever.
Tighten
locknut
(13)
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
b)
To
adjust
the
control
rod:
Place
the
change
speed
lever
in
a position
so
that
to
the
selector
there
is
a dimension
of
"b"
= 39.5
mm.
With
the
control
pipe
on
the
cover
in
the
neutral
position
move
the
rod
(14)
until
the
hole
is
exactly
opposite
the
hole
of
lever
(11)
on
the
connecting
tube
(1).
Position
the
spindle
and
tighten
the
nut
(spring
washer)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
cl
Make
sure
that
the
dimension
"b"
does
not
vary.
Check
the
change
speed
lever
operation.
Connectthe
speedometer
cabletothe
gearbox
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To
fit
the
steering
gear
(see
Pl.
90
and
93)
:
e)
f 1
Position
the
steering
pinion
so
that
the
reference
mark
made
when
dismantling
corresponds
(paint
mark
opposite
the
slot
in
the
flexible
coupling
at
"a").
Engage
the
steering
pinion
in the
flexible
coupling.
Fit
the
coupling
screw
(2)
and
tighten
the
nut
. . ..*..........................................................
Place
steering
gear
in
its
bearings,
in
accordance
with
reference
mark
(at
"b")
painted
on when
dismantling.
Screw
up
the
bearing
cap
fixing
screws
(spring
washers
under
heads).
Couple
the
levers
(1)
to
steering
relays.
(With
nuts
of
the
screws
towards
the
inside)
. . . . . . . . . . . . . . . . . . . . .
After
removing
the
cover
of the
gear
change
support
bracket,
compress
the
spring
(3)
(see
P1.91)
(spring
compressor
1991-T,
see
P1.91,
fig.
1).
When
the
coils
of
the
spring
are
touching,
tighten
the
screw
(4)
on
the
collar
(5)
(sp anner
1994-T,
see
Pl.
91,
fig.
3).
Make
sure
there
is no
play
by
alternately
pushing
and
pulling
onthe
steeringwheel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fit
cover
of
gear
change
support
bracket.
Tighten
fixing
screws
(cup
washers
under
heads).
Rotate
steering
wheel
and
tighten
bearing
cap
fixing
screws
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To
fit
radiator
:
Put
the
rubber
blocks
in
the
recesses
on
the
front
engine
bracket
crossmember.
Hold
radiator
in
position
and
couple
the
hoses
to
the
radiator
and
to
the
water
pump.
TOOLS
12 mm
box
spanner
12 mm
spanner
and
box
spanner
12 mm
box
spanner
17-21
mm
spanners
12 mm
spanner
10 mm
box
spanner
12 mm
box
spanner
14-16
mm
box
spanners
Compressor
1991-T
Spanner
1994-T
12 mm
box
spanner
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