CITROËN ID 19 Repair Manual page 143

ID
19
5
14-1;
18
30
33
1
2 Remove the spare wheel, the spare wheel support, the front wings,
the air deflector panel and the brake cooling ducts.
3
4
5 To remove the steering assembly (see P1.90 and 93):
4
Mark the position of the steering pinion in relation to the flexible coupling (dab of paint on the steering pinion at
"a" opposite the locking groove).
Mark the lateral position of the steering assembly in the bearings at 'lb" with paint.
OPERATION No. ID 330- 1
: Replacement
of
the gearbox Op.ID 330-l
PARTICULAR POINTS.
Removal.
Remove the steering, after having marked its position in relation to the relays and the steering wheel.
Raise the engine (chain sling 1697-T, stand 1797-T,
see P1.42) an d remove the
frmt
crossmember (do not mislay the shims fitted between the cross-
member and sidemembers). Raise the engine-gearbox assembly, and support the gearbox with lifting tackle (support jixture 1799-T, see P1.42)
and disconnect from the engine.
Assembly.
Make sure that the dowel pins
are
in position (on the crankcase) and connect the gearbox to the engine (smear the faces round the oil thrower with
"Hermetic").
Assemble the steering in accordance with the position marks made during removal.
Fill the gearbox, 3.6 pints (2 litres S.A.E.90 EP oil),$ll the radiator with the engine running.
REMOVAL
Drain the cooling water system.
Retain the water which contains anti-freeze mixture.
Jack up the front of the car (jacking bracket 2505-T, see Pl. 111).
Propthebonnetopen(stopMR-4158, see ~1.16, fig.1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove the battery and the battery tray.
Remove the exhaust down pipe and its bracket. Remove the distance piece from the support on the radiator side . . . .
Disconnect the rubber inlet and outlet hoses from the radiator.
Remove the radiator tie bar.
Remove the screws securing the radiator to the crossmember. Remove the radiator and the rubber blocks on the
engine support crossmember.
Disconnect the flexible intake hose from the water pump. Remove the steel pipe.
Remove the heating and demisting radiator support fixing screws and disengage the radiator and rest it on the right
hand sidemember
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOOLS
Jacking bracket 2505-T
Stop MR-4158
8-12-14 mm spanners
and box spanners
12-14 mm box spanners
8-12-14mm box spanners