Replacement Of A Silencer - CITROËN ID 19 Repair Manual

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108
OPERATION
No.
ID
180-
1 : Work
on
the exhaust system
ID
19
1
7
8
9
10
11
REPLACEMENT
OF
A SILENCER
Removal.
Jack
up
the
front
of
the
vehicle
(jacking
bracket
2505-T,
see
Pl.
111).
Remove
the
spare
wheel
and
the
air
deflection
panel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove
the
half-collars
securing
the
silencer
to
the
expansion
chamber
or
to
the
front
pipe
. . . . . . . . . . . . . . . . . . . .
Remove
the
fixing
screws
of the
plates
securing
the
rubber
bands
retaining
the
silencer
outlet
pipes
, . _
. . . . . . . . . .
Remove
the
fixing
screws
of the
flange
securing
the
silencer
outlet
pipes
to
the
exhaust
outlet
pipes
. . . . . . . . . . . . . . .
Remove
the
screws
securing
the
spring
on
the
silencer
support
bracket.
Remove
the
plates
and
the
rubber
packings.
Disengage
the
silencer
and
pipe
assembly
from
the
exhaust
outlet
pipes
under
the
body.
Withdraw
the
silencer
from
underneath
the
vehicle.
Remove
the
gaskets
from
the
pipes.
Stripping
the
silencer
: undo
the
nuts
of the
fixing
screws
of the
half-collars
of the
silencer
outlet
pipes,
remove
the
rubber
stops,
the
screws,
the
rubber
bands
and
the
half-collars
. . . . . .
. , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refitting.
Assembling
the
silencer
:
Fit
the
fixing
half-collars
of
the
silencer
outlet
pipes
and
the
rubber
bands.
Make
sure
that
the
distance
pieces
are
in position
in
the
rubber
bands,
insert
the
screws
and
screw
on
the
nuts
without
tightening
them
(spring
washers).
Fit
the
gaskets
on
the
ends
of the
silencer
outlet
pipes.
Place
the
silencer
in
position
and
engage
the
rear
end
of the
silencer
outlet
pipes
in
the
front
ends
of the
pipes
under
the
body.
Insert
the
flange
fixing
screws
and
tighten
the
nuts
(spring
washers)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.i
Insert
the
screws
securing
the
spring
to
the
silencer
and
insert
the
plates
and
rubber
blocks.
Insert
the
screws
withoutlockingthem
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fit
the
half-collars
securing
the
silencer
to
the
front
pipe,
placing
the
screw
heads
on the
straight
milled
side.
Tightenthe
fixing
nuts
(springwashers)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOOLS
Jacking
bracket
2505-T
12 mm
box
spanner
12 mm
box
spanner
12 mm
box
spanner
12 mm
box
spanner
14 mm
box
spanner
12 mm
box
spanner

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