CITROËN ID 19 Repair Manual page 334

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32'8
OPERATION
NO.
ID
533-3
: Work
on the starter
motor
ID
19
TOOLS
46
Put
on
the
armature
shaft
(3)
the
steel
washer
(ll),
a fibre
washer
(12),
the
centre
bearing
plate
(4),
the
fibre
washer
(12),
the
steel
washer
(11).
47
To
fit
the
pinion
assembly
:
.
Put
the
Woodruff
key
(10)
in
position,
engage
the
pinion
assembly
(9).
Tighten
the
grub
screw
(29),
put
the
circlip
(30)
in position.
The
end
play
should
be
between
0.2
and
1.3
mm.
In
the
contrary
case,
add
fibre
washer
(12).
48
Put
the
armature
in
the
body
of the
starter
motor.
49
Fit
the
brush
holder
assembly
(5)
on
the
rear
bearing
plate
(6),
insert
a spring
washer
under
the
head
of the
screw
(7).
8 mm
box
spanner
50
Put
the
rear
bearing
plate
(6)
on
the
armature
shaft
(3)
and
put
the
brushes
in
their
holder;
slightly
engage
the
rear
bearing
plate
(6)
ind
bring
the
brushes
into
contact
with
the
commutator.
Engage
the
rear
bearing
plate
fully,
(positioned
by
a slot
and
a dowel
pin).
51
Put
the
Bendix
housing
(2)
on
the
armature
(3).
The
position
is marked
by
a notch
which
will
be
found
on
the
upper
part
of the
starter
motor.
52
Fix
the
Bendix
housing
(2)
and
the
rear
bearing
end
plate
(6)
with
the
screws
(1).
Insert
a serratedwasherunderthe
nuts
(31)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 mm
box
spanner
53
Test
the
starter
motor
on
a bench
:
When
starting
up
:
180
to
200
amps.
Rotating
with
no
load:
50
to
80
amps.
54
Paint
the
unit.

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