To Remove The Exhaust Downpipe; To Remove The Radiator; To Remove The Steering Assembly - CITROËN ID 19 Repair Manual

ID 19 OPERATION No. ID 100-1 : Replacement of the engine-gearbox
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To remove the exhaust downpipe :

a) Remove the coupling flanges on silencer and manifold.
b) Remove collar for securing pipe on its support and withdraw pipe - . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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To remove the radiator :

a) Disconnect the flexible air pile and remove the radiator tie-rod - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
b) Disconnect the hoses from the radiator. Disconnect the intake hose from the water pump and withdraw
steel pipe.
c) Removes securing screws from the radiator and from the exhaust pipe bracket.
Remove the bracket. the tie - rod between the left-hand securing bracket, and the radiator and remove the
radiator.
Remove the rubber blocks from the crossmember supporting the gearbox . . . . . . . . . . . . . . . . . . . . . . . .
9 To remove the steering assembly (see pl. 90 and 93) :
Mark the position of the steering pinion relative to the flexible coupling (a dab of paint at "a" opposite the
locking groove).
Mark the position of the steering gear in the bearing at "b".
Disconnect the steering levers (1) from the relay spindles.
Remove the set screw (2) from the steering pinion.
Remove the bearing caps and withdraw the steering assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Disconnect the gear selector control from the gearbox cover (see Op. ID 334-1).
11 Disconnect the speedometer cable from the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 a) Remove the gear selector cable guide and speedometer cable guide from the sidemember.
Withdraw the connecting tube (1) (see Pl.60) and release cables on sidemember.
b) Disconnect the gear selector rod (2) from the relay lever and withdraw the pipe . . . . . . . . . . . . . . . . . . . .
13 Disconnect the handbrake control (see P1. 110) :
Detach the connecting cable (1) from the right-hand lever (2).
Detach the control cable (3) from levers (23 and 26).
14 Remove the clutch fork control rod.
Release protecting tube from its guide on the clutch casing and release the cable. . . . . . . . . . . . . . . . . . . . . . .
15 Disconnect the front brake feed pipe from the master cylinder and seal the pipe and master cylinder apertures
(see Pl. 89) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12-14 mm box spanners
8-12 mm box spanners
14 mm box spanner
12-14-16 mm box
10 mm box spanner
. . . . . . . . . . . . . . . . . . 12 mm box spanner
12 mm box spanner
12 mm spanner and
box spanner
Spanner 2219-T or
2221-T
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TOOLS
spanners