Replacement Of The Exhaust Outlet Pipes - CITROËN ID 19 Repair Manual

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ID
19
OPERATION
No.
ID
180-
1 : Work
on the exhaust
system
Op.
ID
180-l
109
12
13
14
15
16
17
18
19
Place
the
fixing
half-collars
on
the
silencer
outlet
pipes.
Tighten
the
fixing
screws
securing
the
rubber
bands
to
the
body
and
insert
plates
(spring
washers).
Fit
the
pipe
rubber
protectors
and
tighten
the
fixing
screws
of
the
half-collars
of
the
silencer
outlet
pipes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tighten
the
fixing
screw
nuts
of the
flanges
securing
the
silencer
outlet
pipes
to
the
exhaust
outlet
pipes
under
the
body.
Tighten
the
screw
securing
the
spring
to
the
silencer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower
the
car
to the
ground
(jacking
bracket
2505-T,
see
Pl.
111).
Fit
the
air
deflection
panel
and
tighten
the
fixing
screws
(plain
and
spring
washers).'
Refit
the
spare
wheel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACEMENT
OF
THE
EXHAUST
OUTLET
PIPES
Removal.
Jack
up
the
front
of
the
car
(jacking
bracket
2505-T,
see
Pl.
111)
or
place
on
a lift
. . . . . . . . . . . . . . . . . . . . . . . . . .
Jacking
bracket
2505-T
Remove
the
rubber
band
fixing
screws
under
the
body
and
remove
the
plates.
During
this
operation
support
the
rear
end
of the
exhaust
pipes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove
the
fixing
screws
of the
flanges
securing
the
exhaust
outlet
pipes
to
the
silencer
outlet
pipes.
Withdraw
the
exhaustoutletpipes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stripping
the
pipes
: remove
the
rubber
blocks,
undo
the
rubber
band
fixing
screws
and
remove
the
bands
from
the
pipe
fixing
half-collars;
remove
the
half-collars,
the
rear
collars
and
the
front
coupling
flange..
. . . . . . . .
Refitting.
To
assemble
the
pipes
:
4
Fit
the
front
flange
coupling
the
exhaust
outlet
pipes
to
the
silencer
outlet
pipes.
b)
Make
sure
that
the
distance
plates
are
in
position
in
the
rubber
bands;
screw
on the
nuts
on
the
half-collar
fixing
screws
without
tightening
them
(spring
washer).
Fit
the
rubber
stops.
c)
Fit
the
rear
fixing
collars,
insert
the
rubber
bands
and
screw
the
nuts
on
to the
fixing
screws
without
tightening
them
(spring
washers)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOOLS
12 mm
box
spanner
12-14
mm
box
spanners
Jacking
bracket
2505-T
12 mm
box
spanner
12 mm
box
spanner
12 mm
box
spanner
12 mm
box
spanner
12 mm
box
spanner

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