CITROËN ID 19 Repair Manual page 175

ID 19
OPERATION No. ID 33 1
- 1 : Replacement of the gearbox cover
19
20
21
Fit the rubber end thrust block and support assembly.
Tighten the nuts (spring washers) . . . . . . . . . . . . . . . . . . . . . . . .
Fit the front brake connecting cable (1) (see Pl. 99).
22
23
Place the crossmember on the support brackets of the gearbox.
Fit the front support rods (6) on the brake unit sockets and fit the lower nuts on the rods (see Pl. 99).
Secure the crossmember (lower part) to the gearbox support brackets. Tighten the screws and turn down the
locking pieces . . . . . . . . . . . . . . . . . . . . . . . . . ..I~........'............................................ . . . . . .
Lower the engine and gearbox assembly until the upper part of the crossmember rests on the sidemembers. The
shims found when dismantling should be placed in position between the crossmember and the sidemembers.
Tighten the crossmember fixing screws (plain and spring washers under the heads)
. . . . . . . . . . . . . . . . . . . . . . . . .
To adjust the height of the brake units:
work on the retaining nuts of the front socket supports of the brake units so
that the linings stand proud slightly at the front (about 1 mm)
( see Pl. 99). Adjust the front brake connecting
cable (see Op. ID 454-O).
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..*..........
24
Connect the gear selector control to the gearbox cover and adjust (see Op. ID 334-1, paragraphs 14 to 20).
25 Fit the radiator :
a) Fit the radiator in place, insert the rubber blocks between the radiator and the front crossmember bracket of
the gearbox.
b) Connect the upper flexible hose to the radiator and the lower flexible hose to the steel pipe.
c) Place the exhaust downpipe bracket in position and insert the plain washer and the distance piece between the
left-hand arm of the bracket and the radiator fixing bracket.
d) Insert the radiator fixing screws and the exhaust pipe bracket fixing screws without tightening them (plain and
spring washers under the heads).
26
e) Fit the clip securing the exhaust pipe to its bracket.
Tighten the nuts (spring washers). Centre the radiator; the
fan blades must not touch the cowling. Tighten the radiator fixing screws and the exhaust pipe bracket fixing screws.
f) Place the upper and lower flexible hose clips in position and tighten.
g) Fit the radiator tie-bar on the cowling and on the water pump (plain and spring washers under the head of the
screw and under the nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fit the air deflector panel. Tighten the fixing screws (plain and spring washers under the heads).
Fit the battery tray. Fit and connect the battery.
Connect the battery earth cable to the gearbox cover . . . . . . . . . . . .
27 Fill the radiator with the engine running.
Op. ID 331-1 169
TOOLS
14 mm box spanner
14 mm box spanner
14 mm box spanner
21 mm spanner and
box spanner
12-14 mm box spanners
12-14 mm box spanners