Toro 03171 Manuals

Manuals and User Guides for Toro 03171. We have 6 Toro 03171 manuals available for free PDF download: Service Manual, Operator's Manual

Toro 03171 Service Manual

Toro 03171 Service Manual (385 pages)

Brand: Toro | Category: Lawn Mower | Size: 40.83 MB

Table of Contents

Table of Contents

8
- Preface
  9
- Chapter 1 :Safety
  12
- Safety Instructions
  12
- Supervisor's Responsibilities
  12
- Before Operating the Machine
  13
- While Operating the Machine
  14
- Maintenance and Service
  16
- Jacking Instructions
  17
- Safety and Instructional Decals
  19
Table of Contents

21
Table of Contents

45
- Chapter 3 :Troubleshooting
  46
- GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems
  46
  - Gather Information
    46
  - Evaluate Potential Causes
    46
  - Assess Performance
    46
  - Repair
    46
  - Solution Confirmation
    46
- General Hydraulic System Problems
  47
  - Traction Circuit Problems
    48
  - Mow Circuit Problems
    48
  - Steering Circuit Problems
    49
  - Lift Circuit Problems
    49
- Electrical System Problems
  50
- Factors that Can Affect Cutting Performance
  53
- Factors Affecting Grooming
  55
- Grooming Reel Mechanical Problems
  56
Chapter 4: Engine

57
- General Information
  58
  - Operator's Manual
    58
  - Kubota Workshop Manual
    58
- Service and Repairs
  59
  - Air Cleaner Assembly
    59
  - Exhaust System
    62
  - Fuel System
    64
  - Radiator and Oil Cooler Assembly
    67
  - Engine
    70
Table of Contents

77
Chapter 6: Electrical System

225
- General Information
  226
  - Operator's Manual
    226
  - Electrical Drawings
    226
  - Standard Control Module (SCM)
    226
  - Diesel Engine − Electrical Components
    226
  - Electrical System Quick Checks
    227
- Adjustments
  229
  - Neutral Switch
    229
  - Mow/Transport Switch
    231
- Component Testing
  233
  - Fusible Link Harness
    234
  - Fuses
    235
  - Key Switch
    236
  - Indicator Lights
    238
  - Hour Meter
    240
  - PTO Switch
    242
  - Seat Switch
    244
  - Parking Brake Switch
    246
  - Neutral Switch
    248
  - Mow/Transport Switch
    250
  - Backlap Switch
    251
  - High Temperature Warning Switch
    253
  - High Temperature Shutdown Switch
    255
  - Oil Pressure Switch
    257
  - Glow Relay
    259
  - Diode Assembly
    261
  - Fuel Stop Solenoid
    262
  - Reel Drive Solenoid
    264
  - Glow Controller
    265
  - Fuel Pump
    267
  - Standard Control Module (SCM)
    269
- Service and Repairs
  271
  - Battery Storage
    271
  - Battery Care
    271
  - Servicing the Battery
    273
Table of Contents

279
- Chapter 7 :Wheels,Brakesandchassis
  280
- General Information
  280
- Adjustments
  281
  - Adjusting the Brake
    281
- Service and Repairs
  283
  - Standard Seat
    283
  - Deluxe Seat
    285
  - Front Wheel and Brake
    287
  - Rear Fork and Wheel with Hydraulic Motor
    291
  - Rear Fork and Wheel Without Hydraulic Motor
    293
  - Brake Linkages
    296
  - Steering Column
    298
  - Front Lift Arms
    301
  - Rear Lift Arm
    303
  - Traction Pedal
    306
Chapter 8: Dpa Cutting Units

309
- General Information
  310
  - Cutting Unit Operator's Manual
    310
- Adjustments
  311
  - Cutting Unit Characteristics
    311
- Leveling Rear Roller
  312
- Service and Repairs
  314
  - Hydraulic Reel Motor
    314
- Backlapping
  316
- Bedbar Assembly
  318
- Bedknife Replacement and Grinding
  321
- Servicing the Bedbar Adjuster
  325
- Reel Assembly
  327
- Chapter 9: Universal Groomer (Optional)
  329
- Reel Assembly Service
  334
- Preparing the Reel for Grinding
  337
- Front Roller
  339
- Shop Roller Assembly (Model 03192)
  341
- Rear Roller
  342
- Servicing the Roller
  344
- Rear Roller Brush - Optional
  348
- General Information
  356
  - Installation Instructions
    356
- Service and Repairs
  357
  - Gear Box Assembly
    359
  - Idler Assembly
    367
  - Groomer Reel
    369
  - Groomer Reel Service
    371
  - Grooming Brush (Optional) Service
    373
  - Height Adjuster Assembly
    374
- Electrical Drawing Designations
  378
- Hydraulic Schematic-3100-D (Model 03170
  379
- Hydraulic Schematic-3100-D (Model 03171
  380
- Hydraulic Schematic-3105-D (Model 03174
  381
- Electrical Schematic
  382
- Wire Harness Drawing
  383
- Wire Harness Drawing
  384

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Toro 03171 Operator's Manual

Toro 03171 Operator's Manual (104 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 5.17 MB

Table of Contents

Table of Contents
2
Disclaimers and Regulatory Information
3
Chapter 1: Introduction

6
- Intended Use
  6
- Getting Help
  6
- Manual Conventions
  7
- Safety Alert Classifications
  7
Chapter 2: Safety

8
- General Safety
  8
- Before Operation Safety
  8
- Fuel Safety
  9
- During Operation Safety
  9
- Rollover Protection System (ROPS) Safety
  10
- Slope Safety
  10
- After Operation Safety
  11
- Maintenance Safety
  12
- Engine Safety
  12
- Electrical System Safety
  12
- Cooling System Safety
  12
- Hydraulic System Safety
  13
- Blade Safety
  13
- Storage Safety
  13
- Safety and Instructional Decals
  14
Chapter 3: Setup

22
Chapter 4: Product Overview

41
- Controls
  41
- Key Switch
  42
- Traction Pedals
  42
- Mow/Transport Slide
  42
- Cutting Unit Shift Lever
  43
- Slope Indicator
  43
- Indicator Slot
  44
- Cutting-Unit Drive Switch
  44
- Throttle
  44
- Lift Lever Lock
  44
- Parking Brake
  44
- Oil Pressure Warning Light
  45
- Engine Coolant Temperature Warning Light
  45
- Alternator Light
  45
- Glow-Plug Indicator Light
  45
- Hour Meter
  45
- Mower Manifold
  45
- Fuel Gauge
  46
- Tilt-Steering Lever
  47
- Seat Adjustment Lever
  47
- Specifications
  48
- Attachments/Accessories
  48
Chapter 5: Operation

49
- Before Operation
  49
- Performing Daily Maintenance
  49
- Fuel
  49
- Checking the Interlock Switches
  51
- During Operation
  52
- Starting the Engine
  52
- Shutting off the Engine
  53
- Cutting Grass with the Machine
  53
- Side-Shifting the Cutting Units
  54
- Driving the Machine in Transport Mode
  55
- Clip Rate (Reel Speed)
  56
- Adjusting the Reel Speed
  57
- Bleeding the Fuel System
  57
- Operating Tips
  58
- After Operation
  59
- After Mowing
  59
- Towing the Machine
  59
- Tie-Down Point Locations
  60
- Hauling the Machine
  60
Chapter 6: Maintenance

61
- Recommended Maintenance Schedule
  61
- Daily Maintenance Checklist
  64
- Pre-Maintenance Procedures
  65
- Preparing for Maintenance
  65
- Lifting the Front of the Machine
  65
- Lifting the Back of the Machine (Using a Hoist)
  65
- Lifting the Back of the Machine (Using a Jack)
  66
- Removing the Battery Cover
  66
- Opening the Hood
  66
- Lubrication
  67
- Greasing the Bearings and Bushings
  67
- Grease Fitting Locations
  68
- Checking the Sealed Bearings
  72
- Engine Maintenance
  72
- Engine Oil Specifications
  72
- Checking the Engine-Oil Level
  73
- Changing the Engine Oil and Filter
  73
- Servicing the Air Cleaner
  75
- Fuel System Maintenance
  76
- Fuel Storage
  77
- Servicing the Fuel Tank
  77
- Inspecting the Fuel Lines and Connections
  77
- Servicing the Fuel/Water Separator
  78
- Bleeding Air from the Injectors
  79
- Electrical System Maintenance
  80
- Servicing the Battery
  80
- Servicing the Fuses
  82
- Drive System Maintenance
  82
- Checking the Tire Pressure
  82
- Torquing the Wheel Nuts
  83
- Adjusting the Traction Drive for Neutral
  83
- Cooling System Maintenance
  84
- Coolant Specifications
  84
- Checking the Coolant Level
  85
- Cleaning the Engine Cooling System
  86
- Brake Maintenance
  86
- Adjusting the Parking Brake
  86
- Belt Maintenance
  87
- Servicing the Engine Belts
  87
- Controls Maintenance
  88
- Adjusting Mow Ground Speed
  88
- Adjusting the Throttle
  89
- Hydraulic System Maintenance
  89
- Hydraulic Fluid Specifications
  89
- Checking the Hydraulic-Fluid Level
  90
- Inspecting the Hydraulic Lines and Hoses
  91
- Changing the Hydraulic Fluid
  91
- Changing the Hydraulic Filter
  93
- Cutting Unit Maintenance
  93
- Checking the Reel-To-Bedknife Contact
  93
- Backlapping the Cutting Units
  94
- Chassis Maintenance
  96
- Inspecting the Seat Belt
  96
- Cleaning
  96
- Washing the Machine
  96
Chapter 7: Storage

98
- Storing the Machine
  98
- Storing the Battery
  98
Chapter 8: Troubleshooting

100

Toro 03171 Operator's Manual

Toro 03171 Operator's Manual (72 pages)

Brand: Toro | Category: Lawn Mower | Size: 5.29 MB

Table of Contents

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  5
Setup
12
Product Overview
28
- Controls
  28
  - Control Console
    28
  - Mower Manifold
    29
  - Specifications
    30
  - Attachments/Accessories
    30
- Before Operation
  31
  - Before Operation Safety
    31
  - Fuel Specification
    31
  - Filling the Fuel Tank
    32
  - Performing Daily Maintenance
    32
  - Checking the Interlock System
    32
- During Operation
  33
  - During Operation Safety
    33
  - Starting the Engine
    34
  - Shutting off the Engine
    35
  - Cutting Grass with the Machine
    35
  - Driving the Machine in Transport Mode
    35
  - Clip Rate (Reel Speed)
    36
  - Adjusting Reel Speed
    37
  - Bleeding the Fuel System
    37
  - Operating Tips
    38
- After Operation
  38
  - After Operation Safety
    38
  - After Mowing
    38
  - Towing the Machine
    38
  - Identifying the Tie-Down Points
    39
  - Hauling the Machine
    39
Maintenance
40
- Maintenance Safety
  40
- Recommended Maintenance Schedule(S)
  40
  - Daily Maintenance Checklist
    42
- Pre-Maintenance Procedures
  44
  - Preparing for Maintenance
    44
  - Removing the Battery Cover
    44
  - Opening the Hood
    44
- Lubrication
  45
  - Greasing the Bearings and Bushings
    45
  - Checking the Sealed Bearings
    47
- Engine Maintenance
  48
  - Engine Safety
    48
  - Engine Oil Specification
    48
  - Checking the Engine-Oil Level
    48
  - Changing the Engine Oil and the Filter
    49
  - Servicing the Air Cleaner
    49
- Fuel System Maintenance
  50
- Electrical System Maintenance
  52
  - Electrical System Safety
    52
  - Servicing the Battery
    52
  - Servicing the Fuses
    52
- Drive System Maintenance
  53
- Cooling System Maintenance
  55
  - Cooling System Safety
    55
  - Coolant Specification
    55
  - Checking the Coolant Level
    55
  - Cleaning the Engine Cooling System
    56
- Brake Maintenance
  56
  - Adjusting the Parking Brake
    56
- Belt Maintenance
  57
  - Servicing the Engine Belts
    57
- Controls System Maintenance
  58
  - Adjusting Mow Ground Speed
    58
  - Adjusting the Throttle
    58
- Hydraulic System Maintenance
  59
- Cutting Unit System Maintenance
  62
- Cleaning
  64
  - Washing the Machine
    64
Storage
64
- Storage Safety
  64
- Preparing the Traction Unit
  64
- Preparing the Engine
  65
- Storing the Battery
  65
Troubleshooting
66

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Toro 03171 Operator's Manual

Toro 03171 Operator's Manual (60 pages)

Traction Unit

Brand: Toro | Category: Tractor | Size: 3.31 MB

Table of Contents

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  4
Setup
11
Product Overview
23
- Controls
  23
- Specifications
  25
- Attachments/Accessories
  25
- Before Operation
  26
  - Before Operation Safety
    26
  - Performing Daily Maintenance
    26
  - Checking the Interlock System
    26
  - Filling the Fuel Tank
    26
- During Operation
  27
  - During Operation Safety
    27
  - Starting the Engine
    28
  - Shutting off the Engine
    29
  - Bleeding the Fuel System
    29
  - Cutting Grass with the Machine
    29
  - Clip Rate (Reel Speed)
    30
  - Adjusting Reel Speed
    31
  - Operating Tips
    31
- After Operation
  32
  - After Operation Safety
    32
  - After Mowing
    32
  - Identifying the Tie-Down Points
    32
  - Hauling the Machine
    32
  - Towing the Machine
    32
Maintenance
33
- Maintenance Safety
  33
- Recommended Maintenance Schedule(S)
  33
  - Daily Maintenance Checklist
    35
- Pre-Maintenance Procedures
  36
  - Removing the Battery Cover
    36
  - Opening the Hood
    36
- Lubrication
  37
  - Greasing the Bearings and Bushings
    37
  - Checking the Sealed Bearings
    39
- Engine Maintenance
  40
- Fuel System Maintenance
  42
- Electrical System Maintenance
  44
  - Electrical System Safety
    44
  - Servicing the Battery
    44
  - Servicing the Fuses
    44
- Drive System Maintenance
  45
- Cooling System Maintenance
  46
- Brake Maintenance
  47
  - Adjusting the Parking Brake
    47
- Belt Maintenance
  48
  - Servicing the Engine Belts
    48
- Controls System Maintenance
  49
  - Adjusting the Throttle
    49
- Hydraulic System Maintenance
  49
- Cutting Unit System Maintenance
  52
- Cleaning
  54
  - Washing the Machine
    54
Storage
54
- Storage Safety
  54
- Preparing the Traction Unit
  54
- Preparing the Engine
  54
Troubleshooting
56
- Using the Standard Control Module (SCM)
  56

Toro 03171 Operator's Manual

Toro 03171 Operator's Manual (64 pages)

Traction Unit, Serial No. 403300001 and Up

Brand: Toro | Category: Lawn Mower | Size: 3.21 MB

Table of Contents

Table of Contents
4
Safety
5
- General Safety
  5
- Safety and Instructional Decals
  5
Setup
11
Product Overview
23
- Controls
  23
  - Parking Brake
    24
  - Hour Meter
    24
  - Oil Pressure Warning Light
    24
- Specifications
  25
- Attachments/Accessories
  25
Operation
26
- Before Operation Safety
  26
- Checking the Engine-Oil Level
  26
- Filling the Fuel Tank
  27
- Checking the Cooling System
  27
- Checking the Hydraulic System
  28
- Checking the Tire Pressure
  29
- Checking the Reel-To-Bedknife Contact
  29
- Torquing the Wheel Nuts
  29
- During Operation Safety
  30
- Starting and Shutting off the Engine
  31
- Bleeding the Fuel System
  32
- After Operation Safety
  32
- Checking the Interlock System
  32
- Identifying the Tie-Down Points
  33
- Hauling the Machine
  33
- Towing the Machine
  33
- Using the Standard Control Module (SCM)
  33
- Operating Tips
  36
Maintenance
41
- Recommended Maintenance Schedule(S)
  41
  - Daily Maintenance Checklist
    42
  - Service Interval Chart
    43
- Pre-Maintenance Procedures
  44
  - Pre-Maintenance Safety
    44
  - Removing the Hood
    44
- Lubrication
  44
  - Greasing the Bearings and Bushings
    44
- Checking the Sealed Bearings
  47
Engine Maintenance
47
Fuel System Maintenance
49
Electrical System Maintenance
50
- Electrical System Safety
  50
- Servicing the Battery
  50
- Storing the Battery
  51
- Checking the Fuses
  51
Drive System Maintenance
51
- Adjusting the Traction Drive for Neutral
  51
Cooling System Maintenance
52
- Cooling System Safety
  52
- Cleaning the Engine Cooling System
  52
Brake Maintenance
52
- Adjusting the Parking Brake
  52
Belt Maintenance
53
- Servicing the Engine Belts
  53
Controls System Maintenance
54
- Adjusting the Throttle
  54
Hydraulic System Maintenance
54
Cutting Unit System Maintenance
56
- Cutting Unit Safety
  56
- Backlapping the Cutting Units
  56
Storage
57
- Preparation for Seasonal Storage
  57

Toro 03171 Operator's Manual

Toro 03171 Operator's Manual (60 pages)

traction unit

Brand: Toro | Category: Lawn Mower | Size: 3.66 MB

Table of Contents

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  6
- Sound Power Level
  8
- Sound Pressure Level
  8
- Vibration Level
  8
- Safety and Instructional Decals
  8
Setup
13
1 Installing the Wheels

14
2 Installing the Steering Wheel

14
3 Activating, Charging, and Connecting the Battery

15
4 Checking the Angle Indicator

16
5 Installing the Hood Latch (CE Only)

17
6 Installing the Exhaust Guard (CE Only)

18
7 Installing the Roll Bar

18
8 Installing the Front Lift Arms

19
- Units
  19
9 Installing the Carrier Frames to the Cutting

19
10 Mounting the Cutting Units

21
11 Mounting the Cutting Unit Drive Motors

22
- Product Overview
  24
  - Controls
    24
    
    Parking Brake
    25
    
    Hour Meter
    25
    
    Oil Pressure Warning Light
    25
  - Specifications
    26
  - Attachments/Accessories
    26
- Operation
  27
  - Checking the Engine Oil Level
    27
  - Filling the Fuel Tank
    27
  - Checking the Cooling System
    28
  - Checking the Hydraulic System
    29
  - Checking the Tire Pressure
    30
  - Checking the Reel-To-Bedknife Contact
    30
  - Torquing the Wheel Nuts
    30
  - Starting and Stopping the Engine
    30
  - Bleeding the Fuel System
    30
  - Checking the Interlock System
    31
  - Towing the Traction Unit
    31
  - Standard Control Module (SCM)
    32
  - Operating Tips
    34
- Maintenance
  39
  - Recommended Maintenance Schedule(S)
    39
    
    Daily Maintenance Checklist
    40
    
    Service Interval Chart
    41
  - Premaintenance Procedures
    41
    
    Removing the Hood
    41
  - Lubrication
    42
    
    Greasing the Bearings and Bushings
    42
    
    Sealed Bearings
    44
  - Engine Maintenance
    45
    
    Servicing the Air Cleaner
    45
    
    Changing the Engine Oil and Filter
    45
  - Fuel System Maintenance
    46
    
    Servicing the Fuel Tank
    46
    
    Inspecting the Fuel Lines and Connections
    46
    
    Draining the Water Separator
    46
    
    Changing the Fuel Filter Canister
    47
    
    Bleeding Air from the Injectors
    47
  - Electrical System Maintenance
    48
    
    Caring for the Battery
    48
    
    Storing the Battery
    48
    
    Fuses
    48
  - Drive System Maintenance
    49
    
    Adjusting the Traction Drive for Neutral
    49
  - Cooling System Maintenance
    49
    
    Cleaning the Engine Cooling System
    49
  - Brake Maintenance
    50
    
    Adjusting the Parking Brake
    50
  - Belt Maintenance
    51
    
    Servicing the Engine Belts
    51
  - Controls System Maintenance
    52
    
    Adjusting the Throttle
    52
  - Hydraulic System Maintenance
    52
    
    Changing the Hydraulic Fluid
    52
    
    Changing the Hydraulic Filter
    53
    
    Checking the Hydraulic Lines and Hoses
    54
  - Miscellaneous Maintenance
    54
    
    Backlapping the Cutting System
    54
- Storage
  55
  - Preparation for Seasonal Storage
    55
- Schematics
  57
- The Toro Total Coverage Guarantee
  60
12 Adjusting the Lift Arms

22

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