Toro Reelmaster 3100-D Operator's Manual
Traction unit
Hide thumbs
Also See for Reelmaster 3100-D:
- Service manual (385 pages) ,
- Operator's manual (104 pages) ,
- Installation instructions manual (16 pages)
Related Manuals for Toro Reelmaster 3100-D
Summary of Contents for Toro Reelmaster 3100-D
- Page 1 Form No. 3442-794 Rev A Reelmaster ® 3100-D Traction Unit Model No. 03170—Serial No. 403430001 and Up Model No. 03171—Serial No. 403430001 and Up *3442-794* Register at www.Toro.com. Original Instructions (EN)
- Page 2 It is a violation of California Public Resource Code additional information, contact an Authorized Service Section 4442 or 4443 to use or operate the engine on Dealer or Toro Customer Service and have the model any forest-covered, brush-covered, or grass-covered and serial numbers of your product ready.
-
Page 3: Table Of Contents
Contents Checking the Sealed Bearings......39 Engine Maintenance ........... 40 Engine Safety ........... 40 Safety ............... 4 Servicing the Air Cleaner ........40 General Safety ........... 4 Checking the Engine-Oil Level......40 Safety and Instructional Decals ......4 Changing the Engine Oil and the Filter ....41 Setup ...............11 Fuel System Maintenance ........ -
Page 4: Safety
Safety • Do not put your hands or feet near moving components of the machine. • Do not operate the machine without all guards This machine has been designed in accordance and other safety protective devices in place and with EN ISO 5395 (when you complete the setup functioning properly on the machine. - Page 5 decal106-9290 106-9290 1. Inputs 5. In seat 9. Outputs 13. Engine—Start 2. Reels—active 6. PTO 10. PTO 14. Power 3. High temperature shutdown 7. Parking brake—Off 11. Engine—Start 4. High temperature warning 8. Neutral 12. Engine—Run decal121-3598 121-3598 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the decal117-3270 maximum recommended slope indicated on the decal.
- Page 6 decal121-3628 decalbatterysymbols 121-3628 Battery Symbols Note: This machine complies with the industry standard Some or all of these symbols are on your battery. stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the 1.
- Page 7 decal121-3619 121-3619 1. PTO—Disengage 6. Engine—Shut off 2. PTO—Engage 7. Engine—Run 3. Lower the cutting units. 8. Engine—Start 4. Raise the cutting units. 9. Fast 5. Lock 10. Slow...
- Page 8 decal121-3620 121-3620 1. PTO—Disengage 7. Lock 2. PTO—Engage 8. Engine—Shut off 3. Move the cutting units right. 9. Engine—Run 4. Move the cutting units left. 10. Engine—Start 5. Lower the cutting units. 11. Fast 6. Raise the cutting units. 12. Slow...
- Page 9 decal121-3623 121-3623 1. Warning—read the Operator's Manual; do not operate the 5. Thrown object hazard—keep bystanders away. machine unless you have received training. 6. Warning—wear hearing protection. 2. Warning—read the Operator's Manual before towing the machine. 3. Tipping hazard—slow the machine before turning; when 7.
- Page 10 decal138-6979 138-6979 1. Read the Operator's Manual.
-
Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Front wheel assembly Install the wheels. Rear wheel assembly Steering wheel Steering-wheel cap Install the steering wheel. Large washer Jam nut Screw Activate, charge, and connect the –... -
Page 12: Installing The Wheels
Media and Additional Parts Description Qty. Ignition key Start the engine. Operator's Manual Read before operating the machine. Engine operator's manual Operator training material View before operating the machine. Check to ensure that the machine has been properly set Pre-delivery checklist Certificate of compliance Ensure CE compliance. -
Page 13: Charging And Connecting The Battery
Secure the steering wheel to the shaft with a WARNING jam nut and tighten it to 27 to 35 N∙m (20 to 26 Charging the battery produces gasses ft-lb) (Figure that can explode. Install the cap to the steering wheel and secure •... -
Page 14: Checking The Angle Indicator
Coat both battery connections with Grafo 112X skin-over grease (Toro Part No. 505-47) or light grease to prevent corrosion. Slide the rubber boot over the positive terminal to prevent a possible short from occurring. -
Page 15: Installing The Hood Latch (Ce Only)
Installing the Hood Latch (CE Only) Parts needed for this procedure: Lock bracket Rivet g012629 Figure 8 Washer 1. CE lock bracket 2. Bolt and nut assembly Screw (1/4 x 2 inches) Locknut (1/4 inch) Align the washers with the holes on the inside of the hood. -
Page 16: Installing The Exhaust Guard (Ce Only)
g012631 Figure 10 1. Bolt 3. Arm of hood-lock bracket 2. Nut g008875 Figure 11 Installing the Exhaust 1. Exhaust guard Guard (CE Only) Secure the exhaust guard to the frame with 4 self-tapping screws (Figure 11). Parts needed for this procedure: Exhaust guard Self-tapping screw Procedure... -
Page 17: Installing The Front Lift Arms
and retain the pivot shaft link and bolts (Figure 13). g011160 Figure 12 1. Roll bar 4. Fuel line vent tube hose 2. Mounting bracket 5. Hose clamp 3. Vent tube g011161 Figure 13 Secure each side of the roll bar to the mounting 1. -
Page 18: Installing The Carrier Frames To The Cutting Units
g011966 Figure 15 1. Lift arm, right 4. Lift cylinder g011968 Figure 16 2. Retaining ring 5. Spacers (2) 3. Lift arm, left 6. Mounting pin 1. Front carrier frame Remove the rear retaining rings securing the Secure the mounting links to the front carrier mounting pins to each end of the lift cylinder. -
Page 19: Mounting The Cutting Units
Position the rear carrier frame (Figure 18) onto the rear cutting unit. g012689 Figure 19 1. Rear carrier frame 3. Rear mounting link 2. Front mounting link g012003 Figure 18 1. Rear carrier frame Mounting the Cutting Units Secure the mounting links to the rear carrier frame as follows: No Parts Required •... -
Page 20: Mounting The Cutting Unit Drive Motors
Grease all the lift arm and carrier frame pivot points. Important: Ensure that the hoses are free of twists or sharp bends and that the rear Mounting the Cutting Unit cutting unit hoses are routed as show in (Figure 21). Raise the cutting units and shift Drive Motors them to the left (Model 03171). -
Page 21: Adjusting The Lift Arms
Note: If the clearance is not in this range, adjust the cylinder as follows: Back off the stop bolts and adjust the cylinder to attain the clearance (Figure 26). g012025 g008877 Figure 24 Figure 26 2. Reel motor 1. O-ring 1. -
Page 22: Installing The Tipper Roller Kit (Optional)
Raise the cutting units all the way up. Locate the frame bracket above the center cutting unit (Figure 30). While pressing down on the front roller of the center cutting unit, determine which holes on the tipper bracket align with the frame bracket holes to attain the same roller contact when the tipper g008879 bracket is installed... -
Page 23: Product Overview
Product Overview Controls g336062 Figure 32 1. Jam nut 2. Speed stop screw g008887 Figure 31 Tilt Steering Lever 1. Forward traction pedal 4. Tilt steering lever Pull the tilt steering lever (Figure 31) back to adjust 2. Reverse traction pedal 5. - Page 24 DANGER Shifting the cutting units downhill decreases machine stability. This could cause a rollover, which may result in personal injury or death. Shift the cutting units uphill while on a side hill. Engine Coolant Temperature Warning Light The temperature warning light (Figure 33) glows if the g191213...
-
Page 25: Specifications
Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 26: Before Operation
Performing Daily Operation Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Service Interval: Before each use or daily Before starting the machine each day, perform the Before Operation Each Use/Daily procedures listed in Maintenance (page 33). -
Page 27: During Operation
Note: Use summer-grade diesel fuel (No. 2-D) at Do not overfill the fuel tank. temperatures above -7°C (20°F) and winter-grade Install the cap. (No. 1-D or No. 1-D/2-D blend) below that Wipe up any spilled fuel. temperature. Using winter-grade fuel at lower temperatures provides a lower flash point and cold flow characteristics, which eases starting and reduces During Operation... -
Page 28: Starting The Engine
– Disengage the cutting unit(s) and lower the – Be aware that operating the machine on wet attachments. grass, across slopes, or downhill may cause the machine to lose traction. – Engage the parking brake. – Use extreme caution when operating –... -
Page 29: Shutting Off The Engine
Note: The key moves automatically to the position. Important: To prevent overheating of the starter motor, do not engage the starter longer than 15 seconds. After 10 seconds of continuous cranking, wait 60 seconds before engaging the starter motor again. When the engine is started for the first time or after an overhaul of the engine, operate the machine in forward and reverse for 1 to 2... -
Page 30: Clip Rate (Reel Speed)
22.2 mm 7/8 inch 19.1 mm 3/4 inch 15.9 mm 5/8 inch 12.7 mm 1/2 inch 9.5 mm 3/8 inch * Toro does not recommend this height of cut and/or mowing speed. Note: The higher the number, the higher the speed. -
Page 31: Adjusting Reel Speed
Adjusting Reel Speed The reel speed knob may be set 1 position on either side of the reel-speed number indicated Verify the height-of-cut setting on the cutting on the chart to account for differences in grass units. Use the column of the Reel Speed condition, grass length removed, and personal Selection Chart listing either 5-blade, 8-blade, or preference. -
Page 32: After Operation
In case of an emergency, the machine can be operator’s position. Allow the machine to cool towed for a short distance; however, Toro does not before adjusting, servicing, cleaning, or storing it. recommend this as a standard procedure. -
Page 33: Maintenance
– Engage the parking brake. • – Shut off the engine and remove the key. To ensure safe, optimal performance of the machine, use only genuine Toro replacement – Wait for all movement to stop. parts. Replacement parts made by other •... - Page 34 Maintenance Service Maintenance Procedure Interval • If you are not using the recommended hydraulic fluid or have ever filled the reservoir with an alternative fluid, change the hydraulic fluid. Every 800 hours • If you are not using the recommended hydraulic fluid or have ever filled the reservoir with an alternative fluid, replace the hydraulic filter.
-
Page 35: Daily Maintenance Checklist
Check the glow plug and injector nozzles if starting is hard, there is excess smoke, or rough running is noted. Immediately after every washing, regardless of the interval listed. Important: Refer to your engine operator's manual for additional maintenance procedures. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. -
Page 36: Pre-Maintenance Procedures
Notation for Areas of Concern Inspection performed by: Item Date Information Pre-Maintenance Procedures Removing the Battery Cover Remove the 2 knobs that secure the battery cover to the machine, and remove the cover (Figure 40). g336542 Figure 43 1. Hood latch Rotate the hood up and back (Figure 43). -
Page 37: Lubrication
Lubrication Greasing the Bearings And Bushings Service Interval: Every 50 hours (lubricate all bearings and bushings daily when conditions are dusty and dirty). Every 500 hours/Yearly (whichever comes first) The machine has grease fittings that must be lubricated regularly with No. 2 lithium grease. Lubricate the bearings and bushings daily when the operating conditions are extremely dusty and dirty. - Page 38 g008901 Figure 52 • Mow/transport slide (Figure g008898 Figure 49 • Left front lift arm pivot and lift cylinder (2) (Figure g008902 Figure 53 • Belt tension pivot (Figure g008899 Figure 50 • Right front lift arm pivot and lift cylinder (2) (Figure g008903 Figure 54...
-
Page 39: Checking The Sealed Bearings
Checking the Sealed Bearings Bearings rarely fail from defects in materials or workmanship. The most common reason for failure is moisture and contamination working its way past the protective seals. Bearings that are greased rely upon regular maintenance to purge harmful debris from the bearing area. -
Page 40: Engine Maintenance
Engine Maintenance Remove and replace the primary filter (Figure 58). Note: Cleaning the used element may damage Engine Safety the filter media. • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. -
Page 41: Changing The Engine Oil And The Filter
Preferred oil: SAE 15W-40 (above -17ºC (0ºF)) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Note: Toro Premium Engine oil is available from a distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers. g008882 Note:... -
Page 42: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Fill the fuel tank outdoors, in an open area, when the engine is off and is cold. -
Page 43: Changing The Fuel Filter Canister
g008913 Figure 64 1. Fuel injectors g336554 Figure 63 Move the throttle to the F position. 1. Water separator/filter 3. Drain valve Turn the key in the key switch to the S TART canister position and watch the fuel flow around the 2. -
Page 44: Electrical System Maintenance
Electrical System ring inside each cell. Install the filler caps with the vents pointing to the rear (toward the fuel tank). Maintenance Keep the top of the battery clean by washing it periodically with a brush dipped in ammonia or bicarbonate of soda solution. -
Page 45: Drive System Maintenance
Drive System WARNING If the machine is not supported Maintenance adequately, it may accidentally fall, injuring anyone under the machine. Checking the Tire Pressure A front wheel and a rear wheel must be raised off the ground; otherwise, the Service Interval: Before each use or daily machine will move during adjustment. -
Page 46: Cooling System Maintenance
Cooling System CAUTION If the engine has been running, the Maintenance pressurized, hot coolant can escape and cause burns. Cooling System Safety • Do not open the radiator cap when the engine is running. • Swallowing engine coolant can cause poisoning; •... -
Page 47: Brake Maintenance
Brake Maintenance Raise the hood. Clean the engine area thoroughly of all debris. Remove the access panel. Adjusting the Parking Clean both sides of the radiator area thoroughly Brake with water or compressed air (Figure 69). Service Interval: Every 200 hours—Check the parking brake adjustment. -
Page 48: Belt Maintenance
Belt Maintenance Push down and forward on the spring end (Figure 72) to unhook it from the bracket and release tension on the spring. Servicing the Engine Belts Service Interval: After the first 10 hours—Check the condition and tension of all belts. Every 100 hours—Check the condition and tension of all belts. -
Page 49: Controls System Maintenance
Controls System Hydraulic System Maintenance Maintenance Adjusting the Throttle Hydraulic System Safety • Position the throttle lever rearward so that it Seek immediate medical attention if fluid is injected stops against the control panel slot. into skin. Injected fluid must be surgically removed within a few hours by a doctor. -
Page 50: Hydraulic Fluid Specifications
(1/4 inch) of the mark on the dipstick. This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a If the level is low, add the appropriate fluid to wide-range of temperature conditions. This fluid is raise the level to the full mark. -
Page 51: Replacing The Hydraulic Filter
Figure 76 filled the reservoir with an alternative fluid, replace the hydraulic filter. 1. Hydraulic filter Use a genuine Toro replacement filter (Part No. 54-0110). Install the hydraulic line when hydraulic fluid stops draining. Important: Using any other filter may void the warranty on some components. -
Page 52: Cutting Unit System Maintenance
Cutting Unit System Release the hose to the filter mounting plate. Start the engine and let it run for about 2 minutes Maintenance to purge the air from the system. Shut off the engine and check for leaks. Blade Safety A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. - Page 53 (F), set the reel speed controls to the desired mowing setting, and wash all the lapping compound off the cutting units. Note: Additional instructions and procedures on backlapping are available in the Toro Reel Mower Basics (with sharpening guidelines), Form 09168SL.
-
Page 54: Cleaning
Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly charge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 55 Flush the fuel tank with fresh, clean fuel. Secure all of the fuel-system fittings. Thoroughly clean and service the air-cleaner assembly. Seal the air-cleaner inlet and the exhaust outlet with weatherproof tape. Check the antifreeze protection and add a 50/50 solution of water and ethylene glycol antifreeze as needed for the expected minimum temperature in your area.
-
Page 56: Troubleshooting
Troubleshooting Using the Standard Control Module (SCM) The Standard Control Module is a potted electronic device produced in a one-size-fits-all configuration. The module uses solid state and mechanical components to monitor and control standard electrical features required for safe product operation. The module monitors inputs including neutral, parking brake, PTO, start, backlap, and high temperature. - Page 57 If the specific output LED is not illuminated and the inputs are in the appropriate condition, install a new SCM and determine if the fault disappears. Each row (across) in the logic chart that follows identifies input and output requirements for each specific product function.
- Page 58 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 59 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.