Table Of Contents - Toro Reelmaster 3100-D Operator's Manual

Contents
Safety ....................................................................... 4
General Safety ................................................... 4
Safety and Instructional Decals .......................... 5
Setup ...................................................................... 12
1 Installing the Wheels...................................... 13
2 Installing the Steering Wheel.......................... 13
3 Charging and Connecting the Battery............. 14
4 Checking the Slope Indicator ......................... 15
5 Installing the Roll Bar ..................................... 15
6 Installing the Front Lift Arms........................... 16
7 Installing the Carrier Frames to the Cutting
Units.............................................................. 18
8 Installing the Cutting Units.............................. 20
9 Installing the Cutting Unit Drive
Motors........................................................... 21
10 Adjusting the Lift Arms ................................. 22
11 Adjusting Tire Air Pressure ........................... 24
12 Installing the Hood Latch.............................. 24
13 Installing the Exhaust Guard ........................ 25
14 Installing the CE Decals ............................... 26
15 Installing the Tipper Roller Kit
(Optional) ...................................................... 27
Product Overview ................................................... 28
Controls ........................................................... 28
Control Console ............................................ 28
Mower Manifold............................................. 29
Specifications .................................................. 30
Attachments/Accessories ................................. 30
Before Operation ................................................. 31
Before Operation Safety ................................... 31
Fuel Specification ............................................. 31
Filling the Fuel Tank .......................................... 32
Performing Daily Maintenance.......................... 32
Checking the Interlock System.......................... 32
During Operation ................................................. 33
During Operation Safety ................................... 33
Starting the Engine ........................................... 34
Shutting Off the Engine..................................... 35
Cutting Grass with the Machine ........................ 35
Driving the Machine in Transport Mode ............. 35
Clip Rate (Reel Speed) ..................................... 36
Adjusting Reel Speed ....................................... 37
Bleeding the Fuel System ................................. 37
Operating Tips ................................................. 38
After Operation .................................................... 38
After Operation Safety ...................................... 38
After Mowing .................................................... 38
Towing the Machine .......................................... 38
Identifying the Tie-Down Points ........................ 39
Hauling the Machine ......................................... 39
Maintenance ........................................................... 40
Maintenance Safety.......................................... 40
Recommended Maintenance Schedule(s) ........... 40
Daily Maintenance Checklist............................. 42
Pre-Maintenance Procedures .............................. 44
Preparing for Maintenance ............................... 44
Removing the Battery Cover ............................. 44
Opening the Hood ............................................ 44
Lubrication .......................................................... 45
Greasing the Bearings and Bushings ................ 45
Checking the Sealed Bearings.......................... 47
Engine Maintenance ........................................... 48
Engine Safety ................................................... 48
Engine Oil Specification.................................... 48
Checking the Engine-Oil Level.......................... 48
Changing the Engine Oil and the Filter .............. 49
Servicing the Air Cleaner .................................. 49
Fuel System Maintenance ................................... 50
Servicing the Fuel Tank..................................... 50
Inspecting the Fuel Lines and Fittings ............... 50
Draining the Water Separator ........................... 50
Changing the Fuel Filter Canister...................... 51
Bleeding Air from the Injectors .......................... 51
Electrical System Maintenance ........................... 52
Electrical System Safety ................................... 52
Servicing the Battery......................................... 52
Servicing the Fuses .......................................... 52
Drive System Maintenance .................................. 53
Checking the Tire Pressure............................... 53
Torquing the Wheel Nuts................................... 53
Adjusting the Traction Drive for Neutral ............. 53
Cooling System Maintenance .............................. 55
Cooling System Safety ..................................... 55
Coolant Specification........................................ 55
Checking the Coolant Level .............................. 55
Cleaning the Engine Cooling System ................ 56
Brake Maintenance ............................................. 56
Adjusting the Parking Brake.............................. 56
Belt Maintenance ................................................ 57
Servicing the Engine Belts ................................ 57
Controls System Maintenance ............................. 58
Adjusting Mow Ground Speed .......................... 58
Adjusting the Throttle........................................ 58
Hydraulic System Maintenance ........................... 59
Hydraulic System Safety................................... 59
Checking the Hydraulic Lines and
Hoses............................................................ 59
Hydraulic Fluid Specifications........................... 59
Checking the Hydraulic Fluid ............................ 59
Hydraulic Fluid Capacity ................................... 60
Changing the Hydraulic Fluid ............................ 60
Changing the Hydraulic Filter............................ 61
Cutting Unit System Maintenance ........................ 62
Blade Safety ..................................................... 62
Checking the Reel-to-Bedknife Contact ............ 62
Backlapping the Cutting Units ........................... 62
Cleaning .............................................................. 64
Washing the Machine ....................................... 64
Storage ................................................................... 64
Storage Safety.................................................. 64
Preparing the Traction Unit ............................... 64
Preparing the Engine ........................................ 65
Storing the Battery ............................................ 65
Troubleshooting ...................................................... 66
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