Teledyne T200 Manuals

Teledyne T200 Manuals

Manuals and User Guides for Teledyne T200. We have 2 Teledyne T200 manuals available for free PDF download: Operation Manual, User Manual

Teledyne T200 Operation Manual

Teledyne T200 Operation Manual (425 pages)

NO/NO2/NOX Analyzer

Brand: Teledyne | Category: Measuring Instruments | Size: 10.57 MB

Table of Contents

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Teledyne T200 User Manual

Teledyne T200 User Manual (232 pages)

NO/NO2/NOX Analyzer with NumaView software

Brand: Teledyne | Category: Measuring Instruments | Size: 17.89 MB

Table of Contents

Warranty
6
Table of Contents
8
List of Figures
13
1 Introduction, Specifications, Approvals, & Compliance

17
- Specifications
  17
- Table 1-1. Specifications
  17
- EPA Designation
  18
- Safety
  18
- Emc
  18
- Other Certifications
  19
2 Getting Started

20
- Unpacking
  20
3 Communications and Remote Operation

85
- Data Terminal/Communication Equipment (DTE DCE)
  85
- Modes, Baud Rate and Serial Communication
  85
4 Calibration

93
- Important Precalibration Information
  93
5 Maintenance and Service

108
- Maintenance Schedule
  108
- Table 5-1. Maintenance Schedule
  109
- Predictive Diagnostics
  110
- Table 5-2. Predictive Uses for Dashboard Functions
  110
- Operational Health Checks
  111
- Software/Firmware Updates
  111
  - Remote Updates
    111
  - Figure 5-1: Report Generation Page
    111
  - Manual Reload/Update Procedures
    112
  - Figure 5-2. Remote Update Page
    112
  - Figure 5-3. Manual Update Page (and Other Utilities)
    112
  - Instrument Display Calibration (for Earlier Instruments)
    113
  - Figure 5-4. Touchscreen Calibration Page
    113
  - Time Zone Changes
    114
  - Figure 5-5. Time Zone Change Requirements
    114
  - Hardware Maintenance Procedures
    115
    
    Figure 5-6. Replacing the Particulate Filter
    115
    
    Replacing the Sample Particulate Filter
    115
    
    Changing the O 3 Dryer Particulate Filter
    116
    
    Changing the Ozone Cleanser Chemical
    117
    
    Figure 5-7. Particle Filter on O Supply Air Dryer
    117
    
    Figure 5-8. Ozone Cleanser Assembly
    118
    
    Changing the Internal Span Gas Generator Permeation Tube
    120
    
    Maintaining the External Sample Pump (Pump Pack)
    120
    
    Rebuilding the Pump
    120
    
    Replacing the Scrubber
    120
    
    Changing the External Zero Air Scrubber (OPT 86C)
    121
    
    Figure 5-9. Zero Air Scrubber Assembly
    123
    
    Changing or Cleaning the no Converter
    124
    
    Figure 5-10. no 2 Converter Assembly
    125
    
    Cleaning the Reaction Cell
    126
    
    Figure 5-11. Reaction Cell Assembly
    127
    
    Figure 5-12. Critical Flow Orifice Assembly
    128
    
    Servicing Critical Flow Orifices
    128
    
    Checking for Light Leaks
    130
    
    Checking for Pneumatic Leaks
    131
    
    Detailed Pressure Leak Check
    131
    
    Simple Vacuum Leak and Pump Check
    131
    
    Performing Flow Checks/Calibrations
    132
    
    Figure 5-13. Flow Calibration Menu
    133
  - Service and Troubleshooting
    134
    
    Fault Diagnosis with Alerts
    135
    
    Table 5-3. Warning Alerts, Fault Conditions and Possible Causes
    135
    
    Fault Diagnosis with Dashboard Functions
    138
    
    Table 5-4. Dashboard Functions - Indicated Failures
    139
    
    Using the Diagnostic Signal I/O Functions
    139
    
    Table 5-5. Analog Outputs as Diagnostic Tools
    140
    
    Using the Analog Output Channels
    140
    
    CPU Status Indicator
    141
    
    Figure 5-14. CPU Status Indicator
    141
    
    Relay PCA Watchdog and Status Leds
    141
    
    Using the Internal Electronic Status Leds
    141
    
    Figure 5-15. Relay PCA Status LEDS Used for Troubleshooting
    142
    
    Table 5-6. Relay PCA Watchdog and Status LED Failure Indications
    142
    
    Flow Problems
    143
    
    Sample Flow Is Zero or Low
    143
    
    Ozone Flow Is Zero or Low
    145
    
    High Flow
    146
    
    Sample Flow Is Zero or Low but Analyzer Reports Correct Flow
    146
    
    Calibration Problems
    147
    
    Negative Concentrations
    147
    
    Absence of Analyzer Response to Sample Gas
    148
    
    Unstable Zero and Span
    148
    
    Inability to Span - Deactivated SPAN Button
    149
    
    Inability to Zero - Deactivated ZERO Button
    149
    
    Non-Linear Response
    150
    
    Discrepancy between Analog Output and Display
    151
    
    Discrepancy between no and NOX Slopes
    151
    
    Other Performance Problems
    151
    
    Auto Zero Warnings
    152
    
    Excessive Noise
    152
    
    Slow Response
    152
    
    Subsystem Check for Troubleshooting
    153
    
    AC Main Power
    154
    
    DC Power Supply
    154
    
    Table 5-7. DC Power Test Point and Wiring Color Codes
    154
    
    Figure 5-16. Location of DC Power Test Points on Relay PCA
    155
    
    I 2 C Bus
    155
    
    Lcd/Display Module
    155
    
    Table 5-8. DC Power Supply Acceptable Levels
    155
    
    Motherboard
    156
    
    Relay PCA
    156
    
    Table 5-9. Relay PCA Control Devices
    156
    
    Figure 5-17. Typical Set up of Status Output Test
    157
    
    Table 5-10. Control Input Pin Assignments and Corresponding Signal I/O Functions
    157
    
    Figure 5-18. Pressure / Flow Sensor Assembly
    158
    
    Pressure / Flow Sensor Assembly
    158
    
    Cpu
    159
    
    Rs-232 Communications
    160
    
    NO 2 à no Converter
    161
    
    Photomultiplier Tube (PMT) Sensor Module
    163
    
    PMT Preamplifier Board
    163
    
    High Voltage Power Supply (HVPS)
    164
    
    O 3 Generator
    165
    
    PMT Temperature Control PCA
    165
    
    Internal Span Gas Generator and Valve Options
    166
    
    Temperature Sensor
    166
    
    Service Procedures
    167
    
    Disk-On-Module Replacement Procedure
    168
    
    O 3 Generator Replacement
    169
    
    Sample and Ozone Dryer Replacement
    169
    
    PMT Sensor Hardware Calibration
    170
    
    Figure 5-19. Pre-Amplifier Board Layout
    171
    
    Replacing the PMT, HVPS or TEC
    172
    
    Figure 5-20. Sensor Assembly
    173
    
    Figure 5-21. Relay PCA with AC Relay Retainer in Place
    175
    
    Figure 5-22. Relay PCA Mounting Screw Locations
    175
    
    Removing / Replacing the Relay PCA from the Instrument
    175
  - Frequently Asked Questions
    176
  - Technical Assistance
    177
6 Principles of Operation

178
- Measurement Principle
  178
  - Chemiluminescence Creation in the Reaction Cell
    178
  - Chemiluminescence Detection in the Reaction Cell
    180
    
    Figure 6-1. Reaction Cell with PMT Tube and Optical Filter
    180
    
    Optical Filter
    180
    
    The Photo Multiplier Tube (PMT)
    180
    
    Figure 6-2. Sensitivity Spectrum
    181
    
    Figure 6-3. no 2 à no Conversion
    181
    
    NO X and no 2 Determination
    181
    
    Auto Zero
    182
    
    Figure 6-4. Pneumatic Flow During the Auto Zero Cycle
    183
    
    Measurement Interferences
    183
    
    Table 6-1. List of Interferents
    183
    
    Direct Interference
    184
    
    Light Leaks
    185
    
    Reaction Cell Temperature Control
    185
    
    Third Body Quenching
    185
  - Pneumatic Operation
    186
    
    Sample Gas Flow
    186
    
    Figure 6-5. Vacuum Manifold, Standard Configuration
    187
    
    Vacuum Manifold
    187
    
    Flow Rate Control - Critical Flow Orifices
    188
    
    Sample Gas Flow Valves and Routing
    188
    
    Table 6-2. Valve Cycle Phases
    188
    
    Critical Flow Orifice
    189
    
    Figure 6-6. Flow Control Assembly & Critical Flow Orifice
    189
    
    Locations and Descriptions of Critical Flow Orifices
    189
    
    Figure 6-7. Location of Flow Control Assemblies & Critical Flow Orifices
    190
    
    Table 6-3. Gas Flow Controls
    190
    
    Ozone Gas Generation and Air Flow
    191
    
    Figure 6-8. Ozone Generator Principle
    192
    
    Ozone Generator Dry Air Supply
    192
    
    The O 3 Generator
    192
    
    Figure 6-10. Sample Dryer
    193
    
    Figure 6-9. Semi-Permeable Membrane Drying Process
    193
    
    Ozone Destruct
    194
    
    Ozone Supply Air Filter
    194
    
    Pneumatic Sensors
    195
    
    Sample Pressure Sensor
    195
    
    Vacuum Pressure Sensor
    195
    
    O 3 Supply Air Flow Sensor
    196
    
    Sample Gas Flow Calculation
    196
  - Electronic Operation
    197
    
    Figure 6-11. Electronic Block Diagram
    197
    
    Overview
    197
    
    Cpu
    199
    
    Figure 6-12. CPU Board
    199
    
    A to D Conversion
    200
    
    Motherboard
    200
    
    Sensor Inputs
    200
    
    Analog Outputs
    201
    
    Thermistor Interface
    201
    
    External Digital I/O
    202
    
    I 2 C Data Bus
    202
    
    Internal Digital I/O
    202
    
    Power-Up Circuit
    202
    
    Relay PCA
    202
    
    Figure 6-13. Relay PCA Layout (P/N 045230100)
    203
    
    Figure 6-14. Relay PCA P/N 045230100 with AC Relay Retainer in Place
    204
    
    Status Led's
    205
    
    Table 6-4. Relay PCA Status Led's
    205
    
    Valve Control
    205
    
    Watchdog Circuitry
    205
    
    Heater Control
    206
    
    Figure 6-15. Heater Control Loop Block Diagram
    207
    
    Thermocouple Inputs and Configuration Jumper (JP5)
    207
    
    Figure 6-16. Thermocouple Configuration Jumper (JP5) Pin-Outs
    208
    
    Table 6-5. Thermocouple Configuration Jumper (JP5) Pin-Outs
    208
  - Sensor Module
    209
  - Photo Multiplier Tube (PMT)
    209
    
    Figure 6-17. Basic PMT Design
    209
    
    PMT Preamplifier
    210
    
    Figure 6-18. PMT Preamp Block Diagram
    211
    
    Figure 6-19. Typical Thermo-Electric Cooler
    212
    
    PMT Cooling System
    212
    
    Figure 6-20. PMT Cooling System Block Diagram
    213
    
    TEC Control Board
    213
  - Pneumatic Sensor Board
    214
  - Power Supply/Circuit Breaker
    214
    
    Figure 6-21. Power Distribution Block Diagram
    215
    
    AC Power Configuration
    216
    
    Figure 6-22. Location of AC Power Configuration Jumpers
    216
    
    AC Configuration - Standard Heaters (JP2)
    217
    
    Figure 6-23. Typical Set up of AC Heater Jumper Set (JP2)
    217
    
    Table 6-6. Power Configuration for Standard AC Heaters (JP2)
    217
    
    AC Configuration - Heaters for Option Packages (JP6)
    218
    
    Figure 6-24. Typical Jumper Set (JP2) Set up of Heaters
    218
    
    Table 6-7. Power Configuration for Optional Heaters (JP6)
    218
  - Front Panel Touchscreen/Display Interface
    219
    
    Figure 6-25. Front Panel and Display Interface Block Diagram
    219
    
    Front Panel Touchscreen/Display Interface PCA
    220
    
    LVDS Transmitter Board
    220
  - Software Operation
    220
    
    Figure 6-26. Basic Software Operation
    220
    
    Adaptive Filter
    221
    
    Temperature/Pressure Compensation (TPC)
    221
    
    Calibration - Slope and Offset
    222
- Glossary
  223

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