Teledyne 200E Training Manual
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Teledyne 200E Training Manual

Teledyne 200E Training Manual

Nitrogen oxides analyzer
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MODEL 200E NITROGEN OXIDES ANALYZER
Training Manual
MODEL 200E / T200
NITROGEN OXIDES ANALYZER
Also including the M200EM and M200EH
TRAINING MANUAL
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
(TAPI)
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
TOLL-FREE: 800-324-5190
TEL: 858-657-9800
FAX: 858-657-9816
E-MAIL: sda_techsupport@teledyne.com
WEB SITE: www.teledyne-api.com
04704 Rev J
DCN 6705
02April2013
Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

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  • Page 1 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual MODEL 200E / T200 NITROGEN OXIDES ANALYZER Also including the M200EM and M200EH TRAINING MANUAL © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 TOLL-FREE: 800-324-5190 TEL: 858-657-9800 FAX: 858-657-9816 E-MAIL: sda_techsupport@teledyne.com...
  • Page 2 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual TABLE OF CONTENTS PRINCIPLE OF OPERATION PNEUMATICS MENU STRUCTURE CALIBRATION PROCEDURES MAINTENANCE TROUBLESHOOTING & FAULTS SPECIFICATIONS MISC DIAGRAMS OTHER NO ANALYZERS T SERIES ADDENDUM 04704J Page 2 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED...

  • Page 3: Principle Of Operation

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 1. PRINCIPLE OF OPERATION 04704J Page 3 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 4: Measurement Principle

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Measurement Principle The M200E Nitrogen Oxides Analyzer is a microprocessor controlled instrument that determines the concentration of nitric oxide (NO), total nitrogen oxides (NO , the sum of NO and NO ) and nitrogen dioxide ) in a sample gas drawn through the instrument.
  • Page 5 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual NO/NOx MOLYBDENUM Valve CONVERTER NO + NO Sample gas + Mo  NO + Mo at 315°C All NO Converted to NO REACTION CELL Conversion Principle 04704J Page 5 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S.
  • Page 6 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual The Sample Particulate Filter The particulate filter should be inspected often for signs of plugging or excess dirt. It should be replaced weekly or as needed. Depending on the individual site location, will dictate exactly when to replace the filter.
  • Page 7 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual The Reaction Chamber Orifice Holder Assy Reaction Cell Assy FT0000010 OR0000002 OR0000034 001330000 HW0000020 002730000 FL0000001 002270000 000940400 (Ozone) 008840000 000940600 (Sample) OR0000086 040900000 OR0000039 04704J Page 7 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S.

  • Page 8: The Photo Multiplier Tube

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual The Photo Multiplier Tube The M200E uses a photo-multiplier tube (PMT) to detect the amount of light created by the NO and O reaction in the reaction cell. A PMT is typically a vacuum tube containing a variety of specially designed electrodes. Photons enter the PMT and strike a negatively charged photo cathode causing it to emit electrons.
  • Page 9 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Basic PMT Design and Functionality A significant performance characteristic of the PMT is the voltage potential across the electron multiplier. The higher the voltage, the greater is the number of electrons emitted from each dynode of the electron multiplier, making the PMT more sensitive and responsive to small variations in light intensity but also increases random noise (dark noise).
  • Page 10 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200E Sensor Assembly 04704J Page 10 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 11 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 04704J Page 11 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 12: Optical Filter

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Optical Filter Another critical component in the method by which your M200E detects chemiluminescence is the optical filter that lies between the reaction cell and the PMT. This filter is a high pass filter that is only transparent to wavelengths of light above 665ηm.

  • Page 13: Ozone Gas Air Flow

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Ozone Gas Air Flow The excess ozone needed for reaction with NO in the reaction cell is generated inside the analyzer because of the instability and toxicity of ozone. In addition to the ozone generator itself, this requires a dry air supply and filtering of the gas before it is introduced into the reaction cell.
  • Page 14 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Generator The M200E uses a corona discharge (CD) tube for creating its O . Corona discharge generation is capable of producing high concentrations of ozone efficiently and with low excess heat. Although there are many cell designs, the fundamental principle remains the same.
  • Page 15 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual ® Perma Pure Dryer The air supplied to the O generation system needs to be as dry as possible. Normal room air contains some amount of water vapor, which greatly diminishes the yield of ozone produced by the ozone generator.
  • Page 16 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual ® M200E Perma Pure Dryer Just like on startup, if the instrument is turned on after having been off for more than 30 minutes, it takes a ® certain amount of time for the humidity gradient to become large enough for the Perma Pure Dryer to adequately dry the air.
  • Page 17 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Critical Flow Orifices In order to maintain constant flow rates for both the O supply air and the sample gas, the M200E uses a variety of critical-orifice flow control assemblies located at these places in the pneumatic system of the instrument: ...
  • Page 18 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200E Gas Flow Rates Flowrate Location Purpose Orifice Diameter (nominal) Sample gas inlet of Controls rate of flow of sample gas 0.010” (10mil) 500 cm³/min reaction cell into the reaction cell. supply inlet of Controls rate of flow of ozone gas 0.004”...
  • Page 19 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 2. PNEUMATICS 04704J Page 19 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 20 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200E Pneumatic Diagram in Standard Configuration 04704J Page 20 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 21 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200E Pneumatic Diagram with Zero/Span Valves option 04704J Page 21 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 22 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200E Pneumatic Diagram with IZS option 04704J Page 22 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 23 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200E Pneumatic Diagram with Sample Conditioner Option 04704J Page 23 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 24: User Notes

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual USER NOTES: 04704J Page 24 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 25: Menu Structure

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 3. MENU STRUCTURE 04704J Page 25 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 26 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual SAMPLE TEST SETUP Primary Setup Menu) Only appear if reporting range <TST TST> HIGH is set for AUTO/IND range mode. RNGE PASS MORE (Secondary Setup Menu) ZERO SPAN CONC RANGE NO STB COMM...
  • Page 27 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual SAMPLE TEST CALZ CALS SETUP Only appear if reporting range <TST TST> HIGH HIGH HIGH is set for AUTO/IND range mode. RANGE NO STB ZERO SPAN CONC ZERO SPAN CONC SAMP FLW OZONE FL...
  • Page 28 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual SAMPLE RNGE PASS MORE ACAL PREV NEXT Go To iDAS ME NU T REE (Fig. A-4) PREV NEXT MODE MOD EL TIME DATE PART NUMBER SEQ 1) SERIAL NUMBER SEQ 2) SOFTWARE SEQ 3...
  • Page 29 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual S A M PL E C F G D A S R N G E P A S S C L K M O R E A C A L V I EW...
  • Page 30 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual SAM PLE RNGE PASS MORE ACAL COM M VARS DIAG Password required Password required INET COM1 COM 2 DHCP GTWY SUBN PREV NEXT JUM P EDIT PRINT DAS_HO LD_OFF <SET SET> EDIT MEAS-MO DE...
  • Page 31 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual SAMPLE ACAL RNGE PASS MORE DIAG COMM VARS Password required PREV NEXT SIGNAL ANALOG ANALOG I/O TEST OPTIC ELECTRIC OZONE GENERATOR FLOW OUTPUT CONFIGURATION TEST TEST OVERRIDE CALIBRATION CHANNEL OUTPUT ENTR ENTR SAMP...
  • Page 32 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 04704J Page 32 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 33: Calibration Procedures

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 4. CALIBRATION PROCEDURES 04704J Page 33 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 34 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Factory Calibration for a M200E The sensor module hardware calibration adjusts the slope of the PMT output when the instrument’s slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated.
  • Page 35 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual  While feeding span gas to the analyzer and waiting until the STABIL value is below 1.0 ppb, look at the front panel and scroll to the NORM PMT value. This value is what you are going to adjust to get a slope of 1.000.
  • Page 36 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Service Note 9480 Carroll Park Drive, San Diego, CA 92121-2251 Phone (858) 657-9800 Fax: (858) 657-9818 Toll Free 1800 324-5190 E-mail: api-customerservice@teledyne.com http://www.teledyne-api.com 03-020B 2 MAY, 2007 HOW TO PERFORM A MANUAL DAC CALIBRATION ON “E” SERIES MACHINES...
  • Page 37 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 11. The output on the meter should be as close as possible to 0mV ±0.3mV. If it is not then press DN or UP until the meter reads as close as possible to 0mv b.

  • Page 38: Pressure Calibration

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Pressure Calibration To calibrate the pressure in the analyzer the first thing you will want to do is disconnect the pump. You can either do this pneumatically or electrically. Also disconnect any tubing connected to the sample inlet port on the back of the analyzer.

  • Page 39: Maintenance

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 5. MAINTENANCE 04704J Page 39 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 40: Instrument Maintenance

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual INSTRUMENT MAINTENANCE Predictive diagnostic functions including data acquisition, failure warnings and alarms built into the analyzer allow the user to determine when repairs are necessary without performing unnecessary, preventative maintenance procedures. There is, however, a minimal number of simple procedures that, when performed regularly, will ensure that the analyzer continues to operate accurately and reliably over its lifetime.

  • Page 41: Maintenance Schedule

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual MAINTENANCE SCHEDULE The table below is the recommended maintenance schedule for the M200E. Please note that in certain environments with high levels of dust, humidity or pollutant levels some maintenance procedures may need to be performed more often than shown.

  • Page 42: User Notes

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual USER NOTES: 04704J Page 42 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 43: Troubleshooting & Faults

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 6. TROUBLESHOOTING & FAULTS 04704J Page 43 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 44: Predictive Diagnostics

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Predictive Diagnostics The analyzer’s test functions can be used to predict failures by looking at trends in their values. The table below can be used as a basis for taking action as these values change with time. The internal data acquisition system (iDAS) is a convenient way to record and track these changes.
  • Page 45 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200E Troubleshooting Tree Troubleshooting Trees  No power  No front panel or locking up display  Optical test bad, electrical test OK  Bad electrical test  Unstable reading at zero, zero noise ...
  • Page 46 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual NO POWER Incorrect voltage or Frequency Verify that the correct voltage and powering the analyzer frequency are going to the analyzer Unit plugged into a good socket Unit must be plugged into a 3 wire...
  • Page 47 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual NO FRONT PANEL OR A LOCKING UP DISPLAY Check if the DC voltages are bad Verify proper DC voltages on the relay board test points. Something bringing down I Follow service note 03-028, “Troubleshooting the I...
  • Page 48 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual OPTICAL TEST BAD, ELECTRICAL TEST OK Bad HVPS Perform an HVPS test, measuring across each pin of the HVPS Check optical test LED. Pull the LED out of the cold block and verify...
  • Page 49 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual BAD ELECTRICAL TEST Bad Preamp Replace Preamp Bad Cabling Replace cables going from preamp to motherboard Bad Motherboard Replace Motherboard (5 Year warranty part) 04704J Page 49 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED...
  • Page 50 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual UNSTABLE READING AT ZERO, ZERO NOISE Perform a leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 51 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual UNSTABLE READING AT SPAN, SPAN NOISE Perform a leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 52 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual UNABLE TO ZERO (NO ZERO BUTTON) Perform a leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 53 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual UNABLE TO SPAN (NO SPAN BUTTON OR NO RESPONSE TO SPAN) Perform a leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10”...
  • Page 54 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual NON-LINEAR RESPONSE Perform a leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 55 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual SLOW RESPONSE TO ZERO OR SPAN Perform a leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 56 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual HVPS WARNING AFTER FACTORY CALIBRATION Perform a leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 57 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual AUTO-ZERO WARNING Record the A-Zero reading after 15minutes on span Auto-Zero valve bad and then 15 minutes on zero. It should be the same. If it is more then 2mV difference, replace the valve.
  • Page 58 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual NO FLOW Front panel particulate filter Replace front panel particulate filter dirty Stainless steel sintered filter Replace the sintered filter in front of the critical flow orifices, located underneath the fittings on top of the dirty reaction chamber.
  • Page 59 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual NO ANALOG OR INCORRECT ANALOG OUTPUT Outputs not properly Perform an analog output calibration. Refer to service note 03-020 calibrated Look at the motherboard on the rear panel and J19, Output set for voltage or J21, and J23.
  • Page 60 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual ANY TEMPERATURE WARNING Toggle the heater on and off in the Signal I/O menu while measuring the AC voltage going to the heater. Bad relay This should switch between 0V and line voltage. If the LED is turning on and off but the voltage isn’t...
  • Page 61 Questionnaire Model 200E CUSTOMER:__________________________________PHONE:________________________________ CONTACT NAME:______________________________ FAX NO. _______________________________ SITE ADDRESS: _____________________________________________________________________ MODEL 200E SERIAL NO.:________________________FIRMWARE REVISION: __________________ 1. ARE THERE ANY FAILURE MESSAGES? ______________________________________________ _____________________________________________________________________________________________ ___________________________________________________________________________ PLEASE COMPLETE THE FOLLOWING TABLE: (NOTE: DEPENDING ON OPTIONS INSTALLED, NOT ALL TEST PARAMETERS SHOWN BELOW WILL BE AVAILABLE IN YOUR INSTRUMENT)
  • Page 62 5. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE PERTINENT DATA. 6. THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING.

  • Page 63: Specifications

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 7. SPECIFICATIONS 04704J Page 63 of 102 10/22/12 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 64 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Specifications Model 200E Basic Unit Specifications Min/Max Range Min: 0-50 ppb (Physical Analog Output) Max: 0-20 ppm Measurement Units ppb, ppm, µg/m , mg/m (user selectable) Zero Noise 0.2 ppb (RMS) Span Noise <0.5% of reading above 50 ppb or 0.2 ppm, whichever is greater...
  • Page 65 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 8. MISC DIAGRAMS 04704J Page 65 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 66 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual AC Power Receptacle Cooling Fan (Beneath Receptacle) Rear Panel Vacuum Manifold Ethernet PCA Scrubber (Optional) Motherboard Sample Gas Dryer (Optional) Ozone Supply Dryer Pressure / Flow  NO Sensor PCS Converter Power Supply...
  • Page 67 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200E Rear Panel Layout M200E Front Panel Layout 04704J Page 67 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 68 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200E Electronic Block Diagram 04704J Page 68 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 69 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 9. OTHER NOX ANALYZERS 04704J Page 69 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 70 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200EM The M200EM is a mid-level NOx analyzer, designed to measure NOx in the ranges of 1ppm-200ppm. The principle of operation is exactly the same as the standard M200E NOx analyzer. There are only a few differences that allow the M200EM to read higher concentrations of NOx gas than the M200E.
  • Page 71 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200EM Pneumatic Schematic 04704J Page 71 of 102 04/08/2013 (DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 72 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200EM Pneumatic Schematic with Z/S valves option 04704J Page 72 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 73 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200EM Pneumatic Schematic with O sensor 04704J Page 73 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 74 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Factory Calibration for a M200EM The sensor module hardware calibration adjusts the slope of the PMT output when the instrument’s slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated.
  • Page 75 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual  While feeding span gas to the analyzer and waiting until the STABIL value is below 0.5ppm, look at the front panel and scroll to the NORM PMT value. This value is what you are going to adjust to get a slope of 1.000.
  • Page 76 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Model 200EH/EM Basic Unit Specifications Min/Max Range 200EH: Min: 0-5 ppm; Max: 0-5000 ppm (Physical Analog Output) 200EM: Min: 0-1 ppm; Max: 0-200 ppm Measurement Units ppm, mg/m (user selectable) Zero Noise <20 ppb (RMS) Span Noise <0.2% of reading above 20 ppm...
  • Page 77 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200EH The M200EH is a high-level NOx analyzer, designed to measure NOx in the ranges of 5ppm-5000ppm. The principle of operation is exactly the same as the standard M200E NOx analyzer. There are only a few differences that allow the M200EH to read higher concentrations of NOx gas then the M200E.
  • Page 78 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200EH Pneumatic Schematic 04704J Page 78 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 79 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200EH Pneumatic Schematic with Z/S valves option 04704J Page 79 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 80 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual M200EH Pneumatic Schematic with O2 option 04704J Page 80 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 81 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Factory Calibration for a M200EH The sensor module hardware calibration adjusts the slope of the PMT output when the instrument’s slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated.
  • Page 82 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual  While feeding span gas to the analyzer and waiting until the STABIL value is below 0.5ppm, look at the front panel and scroll to the NORM PMT value. This value is what you are going to adjust to get a slope of 1.000.
  • Page 83 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Service Note 9480 Carroll Park Drive, San Diego, CA 92121-2251 Phone (858) 657-9800 Fax: (858) 657-9818 Toll Free 1800 324-5190 E-MAIL: API-CUSTOMERSERVICE@TELEDYNE.COM HTTP://WWW.TELEDYNE-API.COM 06-010B 18 JUNE, 2008 PROPER ADJUSTMENT OF AN O2 SENSOR IN AN “E” SERIES ANALYZER...
  • Page 84 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 04704J Page 84 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 85: User Notes

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual USER NOTES 04704J Page 85 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 86 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual USER NOTES 04704J Page 86 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 87 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual USER NOTES 04704J Page 87 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 88 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual 10. T SERIES ADDENDUM 04704J Page 88 of 102 04/08/2013 DCN 6705) Printed documents are UNCONTROLLED Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 89: Getting Started

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Front panel, rear panel, and display Getting Started This section introduces you to the instrument components of the front and rear panel, which are unique to the T series analyzers. Front Panel Figure10-1 shows the analyzer’s front panel layout, followed by a close-up of the display screen in Figure 10- 2, which is described in Table 10-1.
  • Page 90 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Figure 10-2: Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 10-2 above (may or may not display a Fault alarm).
  • Page 91 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Table 10-1: Display Screen and Touch Control Description Field Description/Function Status Lights indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition Unit is not operating in sample mode, DAS is disabled.

  • Page 92: Front Panel/Display Interface

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Figure 10-3: Display/Touch Control Screen Mapped to Menu Charts Front Panel/Display Interface Users can input data and receive information directly through the front panel touch-screen display. The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse.

  • Page 93: Lvds Transmitter Board

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual LCD Display Touchscreen Back-Light Supply TFT BIAS Supply 10.4, -7.0, 16, 4V 3.3V LVDS Touch Screen Controller LVDS Transmitter 18 Bit TTL Data Receiver Board Remote Local USB & 5V Utility COM4 USB4 Lang.

  • Page 94: Rear Panel

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Rear panel Figure 9-5: Rear Panel Layout Table 10-2 provides a description of new components on the rear panel. Table 10-2: Rear Panel Description Component Function Option for external voltage signals from other instrumentation and for logging these...
  • Page 95 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Figure 10-6: Analog In Connector Pin assignments for the Analog In connector are presented in Table 10-3. Table 10-3: Analog Input Pin Assignments DESCRIPTION PARAMETER Analog input # 1 AIN 1 Analog input # 2...

  • Page 96: Analog Input Calibration

    A Teledyne logo will appear and flash, wait until a logo appears again with the words System Booting and a loading bar appear below the logo, and hold down the left shift and left control key on the keyboard throughout the rest of the boot up.

  • Page 97: Ain Calibration

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual AIN Calibration This is the sub-menu to conduct the analog input calibration. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies. Navigate to the ANALOG I/O...

  • Page 98: Usb Configuration

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual To adjust settings for the Analog Input option parameters press: DIAG ANALOG I / O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED: NO Press SET> to scroll to the first channel. Continue pressing SET>...

  • Page 99: Troubleshooting Faults

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual *Warning, the instrument will load any recognizable firmware you tell it to regardless of if it is intended for that instrument or not. Double check the firmware model and version before selecting continue.*...

  • Page 100: Lcd Display Module

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual but pressing a control button on the touch screen does not change the display, any of the following may be the problem:  The touch-screen controller may be malfunctioning.  The internal USB bus may be malfunctioning.

  • Page 101: Diagrams And Schematics

    MODEL 200E NITROGEN OXIDES ANALYZER Training Manual Diagrams and schematics RS232 COM2 USB COM Ethernet Male Female port Analog Outputs COM1 (RS–232 ONLY) Optional Analog In 4-20 mA Control Inputs: Touchscreen 1 – 6 Display Status Outputs: 1 – 8...
  • Page 102 MODEL 200E NITROGEN OXIDES ANALYZER Training Manual “E” series compatibility Incompatible components The following components are not compatible between E series and T series analyzers:   Multidrop  Display and Keyboard components  Ethernet   Analog Inputs 04704J...

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